State Industries SUF-60-120 Control System Operation, Overview, Control System Navigation

Page 44

Control System Operation

Overview

The water heaters covered in this manual are equipped with an electronic control system that regulates water temperature inside the storage tank. Heating cycles and ignition are managed by the control system. The ECO (energy cut out), flame sensor, pressure switches and temperature probes are monitored by the control system. The Combustion Blower, igniter, 24 Volt Gas Valve and anode rods are all powered by the control system.

The main components of the control system are a UIM (user interface module) and a CCB (central control board). The UIM is located on the top front side of the water heater. The CCB is mounted on top of the water heater inside a protective enclosure. See Features And Components on page 7 for location of these and all water heater components.

Control System Navigation

All operational information and user settings are displayed and accessed from the UIM. The UIM houses the control system's LCD (liquid crystal display) and five snap acting (momentary) user input buttons; an up, down and three (3) multi functional operational buttons below the LCD, see Figure 56.

User Input Buttons

The up and down buttons are used to navigate menus and adjust user settings.

The operational buttons are used to enter/exit menus, select menu items, activate adjustment modes and confirm or cancel new user settings. The operational buttons are multifunctional, their current function is defined by the text that appears directly above each button on the LCD screen.

The Desktop Screen

During normal operation the control system will display the "Desktop" screen on the LCD which is the default screen. The control system will return to the Desktop screen when there are no active Fault or Alert conditions or when there has been no user input for several minutes.

Manufacturer and water heater model information is displayed in Title Bar at the top of the Desktop screen. Menu titles are displayed in the Title Bar when navigating the control system menus.

The first temperature shown on the Desktop screen, Tank Temperature, is the temperature of the water inside the water heater's storage tank.

The second temperature shown on the Desktop screen is the Operating Set Point. The Operating Set Point is the temperature at which the control system will maintain the water inside the storage tank.

Beneath the Operating Set Point is the "Status" line. The

Status line shows the current operational state of the control system in real time, see Table 12 on page 46 for a description of the various operational states.

The Desktop screen also displays animated "Status Icons" to convey operational information, see Table 11 on page 45 for descriptions of the Status Icons.

UIM (user interface module)

LCD Screen

Information

Display

Status Icons

Desktop Screen Shown

MANUFACTURER / MODEL INFORMATION

Tank Temperature

103°F

Operating Set Point

120°F

Status: Heating

 

OFF

 

GAS

O

N

MENU

HELP

Title Bar

UP

DN

Up & Down buttons:

 

navigate menus,

 

adjust user settings

Operational buttons are multi functional. Their current function is defined by the text that appears directly above each button on the LCD screen.

3 Operational buttons: enter/exit menus, select menu items, activate adjustment modes, confirm/cancel changes.

Figure 56

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Image 44
Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsGeneral Safety Information PrecautionsHydrogen Gas Flammable Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterFire or Explosion Hazard Preparing For The Installation IntroductionAbbreviations Used QualificationsFeatures And Components Basic OperationSUF 120 & 150 Components Water Heater’s 120 VAC on/off switchTop Views 120,000 & 150,000 Water heaters 24 Volt Gas Valve Top ViewsSUF 199 & 250 Components Left Side Right Side TOP Views Installation ConsiderationsRough In Dimensions Recovery Capacities Locating The Water HeaterGas Line Connection Size Storage CapacitiesExtended Vent Terminations Optional Concentric TerminationsHard Water Circulation PumpsInstallation Requirements Power SupplyGas Pressure Requirements Supply Gas LineMixing Valves Dishwashing MachinesClosed Water Systems Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveWater Damage Hazard Condensate Drain Combustible Material StorageContaminated Air Condensate Drain Water TrapBreathing Hazard Carbon Monoxide Gas Air RequirementsUnconfined Space Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Instructions Venting InstallationGeneral Venting Information SUF 199 & SUF 250 Intake Air Connection Correct OrientationLarge Hose Fernco Clamp TEE FittingVenting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsIntake AIR AND/OR Vent Exhaust Maximum Factory Supplied Standard TerminationField Supplied STRAP/SUPPORT Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITTWO Concentric Terminations Three Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsMultiple Concentric Termination Arrangements Two Concentric TerminationsEight Concentric Terminations Sidewall RoofDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentWater Heater Installation Condensate Drain InstallationInstallation Notes Installation InstructionsSupply Gas Line Installation Gas Line SizingSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Electrical Wiring Power Supply ConnectionsEnable/Disable Circuit Connecting An External Supervisory ControlWater Piping Diagrams Water Line ConnectionsValve Discharge Pipe Thermometers not SuppliedTemperature Regulation High Temperature Limit Control ECOHigh Temperature Applications Thermostat ControlTank Temperature 103F Operating Set Point 120F Control System OperationOverview Control System NavigationStatus Icons Icon DescriptionOperating States State DescriptionControl System Menus Menu DescriptionUser Settings & Control System Menus Update CancelBack Help Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayBack Advanced View Back HelpECO YESUpdate Service Contact InformationSelect Back Help NameInitial Start Up Start UpPrior to Start up GAS Valve / Venturi Assembly TOP View GAS Valve TOP Detail ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations High Altitude Installations Checking The Firing Rate1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasLighting & Operation Labels Lighting The Water HeaterSUF 60 120 and SUF 100 150 Models only Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlySequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Operational Problems Installation ErrorsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Back Advanced Fault And Alert MessagesPossible Causes Check/Repair Displayed Fault/Alert Message Blower Prover Failure No Anode VoltageMaintenance Maintenance ScheduleGeneral Draining And FlushingFilling The Water Heater Sediment RemovalLime Scale Removal Manual Lime Scale RemovalPowered Anode Rods Drain Valve and Access PanelsTemperature-Pressure Relief Valve Test Vent SystemDiagrams J3 J5J10 J13 J11 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty