State Industries SUF-60-120, SUF-100-250 Water Heater Installation, Condensate Drain Installation

Page 38

Water Heater Installation

Condensate Drain Installation

Installation must conform with these instructions and local building codes.

Field supplied materials required for installation include:

Approved PVC cement and PVC primer.

1/2 inch PVC pipe - minimum length to equal the distance between the water heater and a suitable building drain.

1/2 inch PVC fittings (elbows and couplings) necessary to install a condensate drain line between the Condensate Drain Trap Assembly and a suitable building drain.

Floor mounted standoffs to brace the drain line.

Installation Notes

1.The condensate drains from the water heater’s covered by this instruction have PH levels between 4.3 and 5.0. Install a commercially available neutralizing kit if required by local codes. Lower PH levels are acidic. Do not connect a metal condensate drain line, such as copper pipe, to the water heater for this reason.

2.The field installed condensate drain line must not be less

than 1/2 inch PVC in size.

3.Do not remove, modify or alter the factory condensate trap.

Installation Instructions

1.Ensure the water heater’s on/off switch is in the “off” position.

2.Install a 1/2 inch PVC condensate drain line between the condensate drain connection on the Condensate Drain Trap and a suitable building drain, see Figure 50 and Figure 51.

3.Terminate the condensate drain piping with an elbow above the drain. Ensure that any discharge will exit the condensate drain line no more than 6 inches (15.2 cm) above a suitable building drain, or external to the building, see Figure 50.

Note: In cold climates it is recommended the condensate drain be terminated at a suitable drain inside the building.

4.Ensure the condensate drain line is not elevated above the condensate drain connection on the trap, see Figure 51.

5.Brace the condensate drain line with floor mounted standoffs every three feet.

6.Ensure the condensate drains freely during start up, see

Start Up on page 52.

EXHAUST (VENT) ELBOW

 

CONDENSATE DRAIN

 

LINE - FIELD INSTALLED

CLEANOUT PLUG SHOULD

DRAIN LINE TO

FACE TOWARDS THE FRONT

OF THE WATER HEATER FOR

TERMINATE NO

SERVICE ACCESS

MORE THAN 6

 

INCHES (15.2 cm)

 

ABOVE DRAIN

FACTORY INSTALLED

BUILDING

CONDENSATE TRAP

DRAIN

Figure 50

PVC PIPE NIPPLE

PVC BUSHING

½” PVC 90° ELBOW

½” NPT

1 ½” SLIP x ½” SLIP

CONDENSATE DRAIN

PVC TEE FITTING

 

CONNECTION. FIELD

1 ½” SLIP x 1 ½” SLIP x ½” NPT

 

INSTALLED DRAIN

 

 

LINE CONNECTS HERE

PVC BUSHING

 

 

1 ½” SLIP x 1 ¼” NPT

 

 

PVC PIPE PLUG

 

½” PVC PIPE NIPPLE

 

½” PVC 90°

1 ¼” NPT

 

CLEANOUT PIPE

 

STREET ELBOW

 

 

PLUG SHOULD

 

 

BE ORIENTED TO

 

 

THE FRONT OF THE

 

 

WATER HEATER FOR

 

 

SERVICE ACCESS

 

 

CONDENSATE TRAP DETAIL

 

Figure 51

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsHydrogen Gas Flammable General Safety InformationPrecautions Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterFire or Explosion Hazard Abbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures And Components Basic OperationSUF 120 & 150 Components Water Heater’s 120 VAC on/off switchTop Views 120,000 & 150,000 Water heaters 24 Volt Gas Valve Top ViewsSUF 199 & 250 Components Left Side Right Side TOP Views Installation ConsiderationsRough In Dimensions Gas Line Connection Size Recovery CapacitiesLocating The Water Heater Storage CapacitiesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveWater Damage Hazard Contaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Confined SpaceOutdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Instructions Venting InstallationGeneral Venting Information Large Hose Fernco Clamp SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation TEE FittingVenting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsIntake AIR AND/OR Vent Exhaust Maximum Factory Supplied Standard TerminationField Supplied STRAP/SUPPORT Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Sidewall RoofDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlOverview Tank Temperature 103F Operating Set Point 120FControl System Operation Control System NavigationStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NameInitial Start Up Start UpPrior to Start up Lighting The Water Heater GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Gas pressure reading while the water heater is firingMultiple Appliance Installations 1050 = 300,000 Btu/hr 87.9 kW High Altitude InstallationsChecking The Firing Rate To Turn Off GasLighting & Operation Labels Lighting The Water HeaterSUF 60 120 and SUF 100 150 Models only Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlySequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Rough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Back Advanced Fault And Alert MessagesPossible Causes Check/Repair Displayed Fault/Alert Message Blower Prover Failure No Anode VoltageGeneral MaintenanceMaintenance Schedule Draining And FlushingLime Scale Removal Filling The Water HeaterSediment Removal Manual Lime Scale RemovalTemperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemJ10 J13 J11 DiagramsJ3 J5 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty