State Industries SUF-100-250 Top Views, SUF 199 & 250 Components, Water heaters 24 Volt Gas Valve

Page 9

Top Views (cont)

199,000 & 250,000

 

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Btu/hr MODELS

 

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10

TOP VIEW

 

 

2

 

 

 

 

5

6

 

 

 

 

 

 

 

 

 

 

 

 

11

4

 

 

 

 

 

 

 

 

 

 

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2

 

 

 

 

14

 

 

 

 

 

 

 

FRONT

 

 

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1

 

 

 

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Figure 4

SUF 199 & 250 Components

1.Water Heater’s 120 VAC on/off switch.

2.Powered anode rods. The water heater’s covered in this manual are equipped powered (non sacrificial) anode rods. The SUF 120 has one powered anode, all other models will have two. Protective current is fed by the control system to the titanium electrodes at the end of each anode rod. This current flows through the water to the conductive surfaces inside the storage tank which diminishes the corrosive effect (rusting) of water when it comes in contact with steel.

3.Central Control Board (CCB) enclosure. This enclosure houses the control system’s main circuit board. The CCB regulates water temperature and controls all water heater functions, see Control System Operation on page 44.

4.EBM Combustion Blower Assembly includes VFD (variable frequency drive), Gas Valve and Venturi gas feed system.

5.120 VAC junction box. Incoming power supply and ground connections are made here. See Power Supply on page 14.

6.Water heater's 24 Volt Gas Valve.

7.Blocked Intake Air switch. Normally closed contacts that open on fall in pressure. This switch is used to insure intake (combustion) air to the water heater is not restricted. The control system monitors this switch and will disable heating operation if its contacts are open during a heating cycle.

8.Supply gas line connection. See the requirements for the

Supply Gas Line on page 14.

9.Low Gas Pressure switch. Normally open contacts that close on a rise in pressure. This switch is used to insure supply gas pressure is above minimum requirements. The control system monitors this switch and will disable heating operation if its contacts are open during a heating cycle. See Table 4 and the Gas Pressure Requirements on page 14.

10.Vent connection (exhaust elbow) - 3 inch PVC.

11.Intake air connection - 3 inch PVC.

12.Blocked Exhaust (vent) switch. Normally closed contacts that open on a rise in pressure. This switch is used to insure the Exhaust (vent) piping connected to the water heater is not restricted. The control system monitors this switch and will disable heating operation if its contacts are open during a heating cycle.

13.Blower Prover switch. Normally open contacts that close on a rise in pressure. This switch is used to insure the Combustion Blower is operating properly. The control system monitors this switch and will disable heating operation if its contacts are closed before the Combustion Blower is energized or open any time during a heating cycle. See Sequence Of

Operation on page 58.

14.Temperature-Pressure Relief Valve. See Temperature- Pressure Relief Valve on page 16.

15.Upper Temperature Probe, 1 of 2 temperature probes. The water heater’s control system monitors this probe to detect water temperature in the upper portion of the storage tank.

The Upper Temperature Probe also houses the ECO (energy cut out) switch. This is a non adjustable high temperature limit switch. The ECO switch contacts are normally closed and will open on a temperature rise. See High Temperature Limit Control (ECO) on page 43.

16.Water outlet connection 1 1/2” NPT.

17.UIM (user interface module). The UIM includes the display circuit board, the control system’s LCD display and operational buttons. Used to adjust various user settings and view operational information. See Control System Operation on page 44.

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Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServicePrecautions General Safety InformationHydrogen Gas Flammable Overheated water can cause water tank explosionInstalling, using or servicing Water heater Fire or Explosion HazardFire and Explosion Hazard Introduction Preparing For The InstallationAbbreviations Used QualificationsBasic Operation Features And ComponentsWater Heater’s 120 VAC on/off switch Top Views 120,000 & 150,000SUF 120 & 150 Components Top Views SUF 199 & 250 ComponentsWater heaters 24 Volt Gas Valve Left Side Right Side Installation Considerations Rough In DimensionsTOP Views Locating The Water Heater Recovery CapacitiesGas Line Connection Size Storage CapacitiesOptional Concentric Terminations Extended Vent TerminationsHard Water Circulation PumpsPower Supply Installation RequirementsGas Pressure Requirements Supply Gas LineDishwashing Machines Mixing ValvesClosed Water Systems Thermal ExpansionTemperature-Pressure Relief Valve Water Damage HazardValve Discharge Pipe Requirements Combustible Material Storage Condensate DrainContaminated Air Condensate Drain Water TrapAir Requirements Breathing Hazard Carbon Monoxide GasUnconfined Space Confined SpaceOutdoor Air Through Two Openings Fresh Air Openings For Confined SpacesOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Inspection Commonwealth of MassachusettsVenting Installation General Venting InformationGeneral Venting Instructions Correct Orientation SUF 199 & SUF 250 Intake Air ConnectionLarge Hose Fernco Clamp TEE FittingVenting Requirements Venting Installation Sequence Power Vent InstallationDirect Vent Installation Field Supplied Intake AIR ScreenStandard Factory Supplied Terminations Vertical Termination InstallationMaximum Factory Supplied Standard Termination Field Supplied STRAP/SUPPORTIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Determine the location for the termination Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationThree Concentric Terminations TWO Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Sidewall RoofPower Vent Horizontal Venting ArrangementsDirect Vent Horizontal Direct Vent Vertical Vent Horizontal Intake Direct Vent Horizontal Vent Vertical IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentCondensate Drain Installation Water Heater InstallationInstallation Notes Installation InstructionsGas Line Sizing Supply Gas Line InstallationSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsSupply Gas Regulator Installation Gas Line Leak TestingGas Line Connection Power Supply Connections Electrical WiringEnable/Disable Circuit Connecting An External Supervisory ControlWater Line Connections Water Piping DiagramsValve Discharge Pipe Thermometers not SuppliedHigh Temperature Limit Control ECO Temperature RegulationHigh Temperature Applications Thermostat ControlControl System Operation Tank Temperature 103F Operating Set Point 120FOverview Control System NavigationIcon Description Status IconsState Description Operating StatesControl System Menus Menu DescriptionUpdate Cancel User Settings & Control System MenusBack Help Description/Action DisplayChange Back Help Heater Information Description/Action Display Display Settings Description/ActionView Back Help Back AdvancedECO YESService Contact Information UpdateSelect Back Help NameStart Up Prior to Start upInitial Start Up GAS Valve TOP Detail View GAS Valve / Venturi Assembly TOP ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations Checking The Firing Rate High Altitude Installations1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasLighting The Water Heater SUF 60 120 and SUF 100 150 Models onlyLighting & Operation Labels SUF 100 199 and SUF 100 250 Models only Tank Temperature 103F Operating Set Point 120FTroubleshooting Installation ChecklistSequence Of Operation Sequence Of Operation Flow Chart Closed by control system Fault Msg is displayedPre-Purge cycle Installation Errors Operational ProblemsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBack Advanced No Anode Voltage Blower Prover FailureMaintenance Schedule MaintenanceGeneral Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Manual Lime Scale RemovalDrain Valve and Access Panels Powered Anode RodsTemperature-Pressure Relief Valve Test Vent SystemJ3 J5 DiagramsJ10 J13 J11 CCB Central Control Board LayoutUser Interface Modul SUF 120 & 150 Wiring DiagramCCB Central Control Board SUF 199 & 250 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty