State Industries SUF-60-120, SUF-100-250 instruction manual Intake AIR Screen, Field Supplied

Page 26

11.If installing 3 inch vent pipe connect the vent pipe to the exhaust elbow on the water heater.

12.If installing 4 inch vent pipe transition to 3 inch pipe at the exhaust elbow on the water heater as shown in Figure 18 on page 25. The field installed 3” pipe between the exhaust elbow and the 4” x 3” reducer coupling should be 18 inches (45 cm) or less in length.

13.Ensure the Intake Air Screen on the Intake Air Connection to the water heater is removed before connecting the intake air pipe to the water heater. See Figure 19.

Breathing Hazard - Carbon Monoxide Gas

Do not obstruct water heater air intake.

Gas and carbon monoxide detectors are available.

Install water heater in accordance with the instruction manual.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

Note: Do not leave the screen inside the Intake Air Connection for Direct Vent installations. Once the intake air pipe is installed the screen will be hidden from view and may become clogged with debris over time. This will cause improper combustion and may also lead to Blocked Intake Air fault conditions and associated control system lock outs.

120,000 & 150,000

199,000 & 250,000

Btu/hr MODELS

Btu/hr MODELS

 

INTAKE AIR SCREEN

3 INCH INTAKE AIR CONNECTIONS

 

FACTORY INSTALLED

INTAKE AIR SCREEN

(remove for Direct Vent)

14.If installing 3 inch intake air pipe connect the intake air pipe to the intake air connection on the water heater.

15.If installing 4 inch intake air pipe transition to 3 inch pipe at the intake air connection on the water heater as shown in Figure 20. The field installed 3” pipe between the intake air connection and the 4” x 3” reducer coupling should be 18 inches (45 cm) or less in length.

4” PIPE FIELD

3” PIPE FIELD

3” PIPE FACTORY

SUPPLIED

SUPPLIED

INSTALLED

INTAKE AIR

 

 

 

4” x 3” REDUCER

3” COUPLING OR TEE

COMBUSTION

BLOWER

FIELD SUPPLIED

FACTORY INSTALLED

 

INTAKE AIR CONNECTION

INTAKE AIR CONNECTION

Figure 20

INSTALL TEE FITTING AS CLOSE TO WATER HEATER

INTAKE

INTAKE AIR CONNECTION AS POSSIBLE

AIR

FACTORY

PIPING

INTAKE AIR

CONNECTION

 

FIELD SUPPLIED

 

3” x 3” x 1/2” TEE

 

WITH HOSE BARB

 

FITTING INSTALLED

 

CONNECT FIELD

 

SUPPLIED FLEXIBLE

 

DRAIN HOSE TO BARB

 

FITTING AND FORM A

 

LOOP WATER TRAP IN

 

DRAIN HOSE

 

RUN DRAIN HOSE

 

TO SUITABLE FLOOR

 

DRAIN SEPARATELY

 

FROM OTHER

 

CONDENSATE DRAINS

INTAKE AIR CONDENSATE TEE INSTALLATION

Figure 19

Figure 21

26

Image 26
Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsHydrogen Gas Flammable General Safety InformationPrecautions Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterFire or Explosion Hazard Abbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures And Components Basic OperationSUF 120 & 150 Components Water Heater’s 120 VAC on/off switchTop Views 120,000 & 150,000 Water heaters 24 Volt Gas Valve Top ViewsSUF 199 & 250 Components Left Side Right Side TOP Views Installation ConsiderationsRough In Dimensions Gas Line Connection Size Recovery CapacitiesLocating The Water Heater Storage CapacitiesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveWater Damage Hazard Contaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Confined SpaceOutdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Instructions Venting InstallationGeneral Venting Information Large Hose Fernco Clamp SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation TEE FittingVenting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsIntake AIR AND/OR Vent Exhaust Maximum Factory Supplied Standard TerminationField Supplied STRAP/SUPPORT Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Sidewall RoofDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlOverview Tank Temperature 103F Operating Set Point 120FControl System Operation Control System NavigationStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NameInitial Start Up Start UpPrior to Start up Lighting The Water Heater GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Gas pressure reading while the water heater is firingMultiple Appliance Installations 1050 = 300,000 Btu/hr 87.9 kW High Altitude InstallationsChecking The Firing Rate To Turn Off GasLighting & Operation Labels Lighting The Water HeaterSUF 60 120 and SUF 100 150 Models only Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlySequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Rough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Back Advanced Fault And Alert MessagesPossible Causes Check/Repair Displayed Fault/Alert Message Blower Prover Failure No Anode VoltageGeneral MaintenanceMaintenance Schedule Draining And FlushingLime Scale Removal Filling The Water HeaterSediment Removal Manual Lime Scale RemovalTemperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemJ10 J13 J11 DiagramsJ3 J5 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty