State Industries SUF-60-120, SUF-100-250 instruction manual Table Of Contents

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Table Of Contents

Safe Installation, Use and Service

3

General Safety Information

4

Precautions

4

Introduction

6

Qualifications

6

iCOMM™ & BACnet Compatible

6

Preparing For The Installation

6

Features And Components

7

Basic Operation

7

Top Views

8

Side Views

10

Installation Considerations

11

Rough In Dimensions

11

Recovery Capacities

12

Locating The Water Heater

12

Clearance To Combustible Materials

13

Service Clearance

13

Insulation Blankets

13

Installation Requirements

14

Gas Pressure Requirements

14

Supply Gas Line

14

Supply Gas Regulator

14

Power Supply

14

Mixing Valves

15

Dishwashing Machines

15

Closed Water Systems

15

Thermal Expansion

15

Temperature-Pressure Relief Valve

16

Condensate Drain

17

Air Requirements

18

Commonwealth of Massachusetts

21

Venting Installation

22

General Venting Information

22

Category IV Appliance

22

Power Vent Configuration

22

Direct Vent Configuration

22

General Venting Instructions

22

Venting Requirements

24

Maximum Equivalent Lengths

24

Minimum Equivalent Lengths

24

Maximum Number Of Elbows

24

Venting Installation Sequence

25

Power Vent Installation

25

Direct Vent Installation

25

Vertical Termination Installation

27

Sidewall Termination Installation

29

Concentric Termination Installation

30

Multiple Concentric Termination Clearances

32

Multiple Concentric Termination Arrangements

33

Venting Arrangements

34

Termination Clearances Sidewall Power Vent

36

Termination Clearances Sidewall Direct Vent

37

Water Heater Installation

38

Condensate Drain Installation

38

Supply Gas Line Installation

39

Supply Gas Regulator Installation

40

Electrical Wiring

41

Power Supply Connections

41

Enable/Disable Circuit

41

Water Line Connections

42

T&P Valve Discharge Pipe

42

Temperature Regulation

43

High Temperature Limit Control (ECO)

43

Thermostat Control

43

Control System Operation

44

Control System Navigation

44

The Desktop Screen

44

Status Icons

45

User Settings & Control System Menus

47

Temperatures Menu

47

Heater Status Menu

48

Display Settings

49

Heater Information

49

Current Fault

50

Fault History

50

Fault Occurrence

50

Restore Factory Defaults

50

Service Contact Information

51

Start Up

52

Initial Start Up

52

Supply Gas Pressure Adjustment

54

Manifold Gas Pressure Adjustment

54

Checking The Firing Rate

55

High Altitude Installations

55

Lighting The Water Heater

56

Lighting & Operation Labels

56

Troubleshooting

58

Installation Checklist

58

Sequence Of Operation

58

Sequence Of Operation Flow Chart

59

Operational Problems

60

Rough Starting, Rough Operation

60

Momentary Ignition

60

Not Enough Or No Hot Water

60

Fault And Alert Conditions

61

Fault Conditions

61

Alert Conditions

61

Resetting Control System Lock Outs

61

Diagnostic Checks

61

Fault And Alert Messages

62

Maintenance

64

Maintenance Schedule

64

Diagrams

67

CCB - Central Control Board Layout

67

SUF 120 & 150 Wiring Diagram

68

SUF 199 & 250 Wiring Diagram

69

Circulation Pump Wiring Diagrams

70

Water Piping Diagrams

71

Limited Warranty

78

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsHydrogen Gas Flammable General Safety InformationPrecautions Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterFire or Explosion Hazard Abbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures And Components Basic OperationSUF 120 & 150 Components Water Heater’s 120 VAC on/off switchTop Views 120,000 & 150,000 Water heaters 24 Volt Gas Valve Top ViewsSUF 199 & 250 Components Left Side Right Side TOP Views Installation ConsiderationsRough In Dimensions Gas Line Connection Size Recovery CapacitiesLocating The Water Heater Storage CapacitiesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveWater Damage Hazard Contaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Confined SpaceOutdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Instructions Venting InstallationGeneral Venting Information Large Hose Fernco Clamp SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation TEE FittingVenting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsIntake AIR AND/OR Vent Exhaust Maximum Factory Supplied Standard TerminationField Supplied STRAP/SUPPORT Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Sidewall RoofDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlOverview Tank Temperature 103F Operating Set Point 120FControl System Operation Control System NavigationStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NameInitial Start Up Start UpPrior to Start up Lighting The Water Heater GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Gas pressure reading while the water heater is firingMultiple Appliance Installations 1050 = 300,000 Btu/hr 87.9 kW High Altitude InstallationsChecking The Firing Rate To Turn Off GasLighting & Operation Labels Lighting The Water HeaterSUF 60 120 and SUF 100 150 Models only Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlySequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Rough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Back Advanced Fault And Alert MessagesPossible Causes Check/Repair Displayed Fault/Alert Message Blower Prover Failure No Anode VoltageGeneral MaintenanceMaintenance Schedule Draining And FlushingLime Scale Removal Filling The Water HeaterSediment Removal Manual Lime Scale RemovalTemperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemJ10 J13 J11 DiagramsJ3 J5 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty