State Industries SUF-100-250, SUF-60-120 CCB Central Control Board, SUF 199 & 250 Wiring Diagram

Page 69

SUF 199 & 250 Wiring Diagram

E

J16

1

13

2

15

4

14

5

J

10

6

6

7

 

 

8

 

11

J

 

1 BLACK

 

 

2 WHITE

 

5

 

 

 

 

 

 

 

 

 

 

J

 

RED

 

 

4

 

 

 

 

 

 

LOW GAS

24 VAC

BLOCKED

BLOCKED

BLOWER

PRESSURE SWITCH

GAS VALVE

AIR INTAKE

EXHAUST

PROVER

ENABLE/DISABLE CIRCUIT JUMPER WIRE BETWEEN PINS 8 AND 11 ON J6 PLUG

HOT SURFACE IGNITER

FLAME SENSOR

USER INTERFACE MODUL

CCB (CENTRAL CONTROL BOARD)

 

1 RED (ECO)

J7

2 BLACK

3 BLACK

 

4 RED (ECO)

J

1 BLACK

1

2 BLACK

5

 

J

1 GREEN

2 BLUE

10

 

J13

3 WHITE/GREEN

 

7WHITE/BLUE 8 WHITE/BROWN

J

1 BLACK

 

2 WHITE

 

2

 

 

 

 

 

 

 

 

J

1 2 RED

 

 

 

 

 

2

GREEN

 

3

 

3

WHITE

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

 

 

 

1 BLACK120 VAC HOT

 

J

 

3 WHITE 120 VAC NEUTRAL

 

1

 

 

 

4 YEL 24 VAC

 

 

 

 

 

 

4 YEL 24 VAC

 

TRANSFORMER 50VA

 

UPPER TEMPERATURE PROBE

 

 

 

 

 

 

 

 

 

ANODE 1

 

 

 

LOWER TEMPERATURE PROBE

 

 

 

 

 

 

 

PWM (pulse width modulation)

 

ANODE 2

 

 

 

 

 

 

 

 

 

SPEED INSTRUCTION SIGNAL

 

 

 

 

 

 

WIRES FROM CCB TO BLOWER

 

 

NOTE: COMBUSTION BLOWER

 

MOTOR VFD (variable frequency drive).

 

 

 

 

 

ASSEMBLY CONSISTS OF

 

 

 

 

 

MOTOR, BLOWER AND INTEGRAL

 

 

 

 

 

VFD (variable frequency drive).

 

 

 

1

4 5

 

 

 

 

120 VAC 1 Ø POWER

1

 

 

 

 

 

 

 

2

 

 

COMBUSTION

 

 

 

 

 

 

BLOWER

 

 

 

 

 

JUNCTION

 

GREEN

 

GROUND

GREEN

GREEN

 

BOX

 

 

ON/OFF

WHITE

N 120 VAC NEUTRAL

 

BLACK

 

 

 

 

RED

 

 

 

BLACK

L

 

 

WHITE

SWITCH

 

 

120 VAC HOT

GROUND STRIP

BURNER GROUND

INSIDE CCB (BURNER BOLT)

ENCLOSURE

Figure 67

69

Image 69
Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServicePrecautions General Safety InformationHydrogen Gas Flammable Overheated water can cause water tank explosionInstalling, using or servicing Water heater Fire or Explosion HazardFire and Explosion Hazard Introduction Preparing For The InstallationAbbreviations Used QualificationsBasic Operation Features And ComponentsWater Heater’s 120 VAC on/off switch Top Views 120,000 & 150,000SUF 120 & 150 Components Top Views SUF 199 & 250 ComponentsWater heaters 24 Volt Gas Valve Left Side Right Side Installation Considerations Rough In DimensionsTOP Views Locating The Water Heater Recovery CapacitiesGas Line Connection Size Storage CapacitiesOptional Concentric Terminations Extended Vent TerminationsHard Water Circulation PumpsPower Supply Installation RequirementsGas Pressure Requirements Supply Gas LineDishwashing Machines Mixing ValvesClosed Water Systems Thermal ExpansionTemperature-Pressure Relief Valve Water Damage HazardValve Discharge Pipe Requirements Combustible Material Storage Condensate DrainContaminated Air Condensate Drain Water TrapAir Requirements Breathing Hazard Carbon Monoxide GasUnconfined Space Confined SpaceOutdoor Air Through Two Openings Fresh Air Openings For Confined SpacesOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Inspection Commonwealth of MassachusettsVenting Installation General Venting InformationGeneral Venting Instructions Correct Orientation SUF 199 & SUF 250 Intake Air ConnectionLarge Hose Fernco Clamp TEE FittingVenting Requirements Venting Installation Sequence Power Vent InstallationDirect Vent Installation Field Supplied Intake AIR ScreenStandard Factory Supplied Terminations Vertical Termination InstallationMaximum Factory Supplied Standard Termination Field Supplied STRAP/SUPPORTIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Determine the location for the termination Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationThree Concentric Terminations TWO Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Sidewall RoofPower Vent Horizontal Venting ArrangementsDirect Vent Horizontal Direct Vent Vertical Vent Horizontal Intake Direct Vent Horizontal Vent Vertical IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentCondensate Drain Installation Water Heater InstallationInstallation Notes Installation InstructionsGas Line Sizing Supply Gas Line InstallationSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsSupply Gas Regulator Installation Gas Line Leak TestingGas Line Connection Power Supply Connections Electrical WiringEnable/Disable Circuit Connecting An External Supervisory ControlWater Line Connections Water Piping DiagramsValve Discharge Pipe Thermometers not SuppliedHigh Temperature Limit Control ECO Temperature RegulationHigh Temperature Applications Thermostat ControlControl System Operation Tank Temperature 103F Operating Set Point 120FOverview Control System NavigationIcon Description Status IconsState Description Operating StatesControl System Menus Menu DescriptionUpdate Cancel User Settings & Control System MenusBack Help Description/Action DisplayChange Back Help Heater Information Description/Action Display Display Settings Description/ActionView Back Help Back AdvancedECO YESService Contact Information UpdateSelect Back Help NameStart Up Prior to Start upInitial Start Up GAS Valve TOP Detail View GAS Valve / Venturi Assembly TOP ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations Checking The Firing Rate High Altitude Installations1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasLighting The Water Heater SUF 60 120 and SUF 100 150 Models onlyLighting & Operation Labels SUF 100 199 and SUF 100 250 Models only Tank Temperature 103F Operating Set Point 120FTroubleshooting Installation ChecklistSequence Of Operation Sequence Of Operation Flow Chart Closed by control system Fault Msg is displayedPre-Purge cycle Installation Errors Operational ProblemsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBack Advanced No Anode Voltage Blower Prover FailureMaintenance Schedule MaintenanceGeneral Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Manual Lime Scale RemovalDrain Valve and Access Panels Powered Anode RodsTemperature-Pressure Relief Valve Test Vent SystemJ3 J5 DiagramsJ10 J13 J11 CCB Central Control Board LayoutUser Interface Modul SUF 120 & 150 Wiring DiagramCCB Central Control Board SUF 199 & 250 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty