State Industries SUF-100-250, SUF-60-120 Checking The Firing Rate, High Altitude Installations

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Checking The Firing Rate

If firing rate adjustment is required follow these instructions to determine the actual firing rate of the water heater:

1.Ensure there are no other gas fired appliances connected to the gas meter firing during this test.

2.Contact the gas supplier to determine the heating value, in Btu per cubic foot, of the gas supply.

3.Connect a manometer to the manifold gas pressure tap. Follow the instructions for Initial Start Up on page 52.

4.Start the water heater and ensure it is firing.

5.Check the manifold gas pressure, refer to Table 4 on page 14 for correct pressure. See Manifold Gas Pressure Adjustment on page 54 if adjustment is necessary.

6.Locate the gas meter serving the water heater.

7.Time how long (in seconds) it takes for one cubic foot of gas to be used while the water heater is firing with a stop watch.

8.Use the formula below to “clock” the gas meter and determine the actual firing rate of the water heater based on the heating value (Btu per cubic foot) of the gas supply:

3600 x H = Btu/hr

T

Example:

3600

x 1050 = 300,000 Btu/hr (87.9 kW)

12.6

 

3600 = seconds in one hour.

T = time, in seconds, to burn one cubic foot of gas.

H = heating value of gas in Btu per cubic foot.

Btu/hr = actual firing rate of the water heater.

Note: 1050 Btu per cubic foot is a standard value for natural gas. Standard propane gas Btu content is 2500 Btu per cubic foot. Btu values may change in certain areas and at high elevations. Check with the local gas utility company.

To Turn Off Gas

1.Change the Operating Set Point to the lowest temperature setting, see Operating Set Point And Differential Adjustment on page 47.

2.When the water heater has completed its shut down sequence and enters the standby mode, turn the water heater’s on/off switch to the “off” position.

3.Close the Main Gas Shutoff Valve, see Figure 52 on page 39.

High Altitude Installations

Fire and Explosion Hazard

Under no circumstances should the input exceed the rate shown on the water heater’s rating label.

Overfiring could result in fire or explosion.

Gas and carbon monoxide detectors are available.

Breathing Hazard - Carbon Monoxide Gas

Under no circumstances should the input exceed the rate shown on the water heater’s rating label.

Overfiring could result in damage to the water heater and sooting.

Gas and carbon monoxide detectors are available.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

SUF 100 120 and SUF 100 150 models are certified for use without modification for altitudes up to 7,700 feet (2,347 m).

SUF 100 199 and SUF 100 250 models are certified for use without modification for altitudes up to 10,100 feet (3,078 m).

Most gas utility companies de-rate their gas for high altitudes, making it unnecessary to install high altitude orifices.

For installations above the certified elevations listed above call the technical support phone number listed on the back cover of this manual for further technical assistance. Call the local gas or utility company to verify Btu per cubic foot content before calling for technical assistance and have that information available.

Note: The actual firing rate of the water heater must not exceed the input rating on the water heater's rating label under any circumstances.

Note: Due to the input rating reduction at high altitudes, the output rating of the appliance is also reduced and should be compensated for in the sizing of the equipment for applications.

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Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServiceOverheated water can cause water tank explosion General Safety InformationPrecautions Hydrogen Gas FlammableFire or Explosion Hazard Installing, using or servicing Water heaterFire and Explosion Hazard Qualifications Preparing For The InstallationIntroduction Abbreviations UsedBasic Operation Features And ComponentsTop Views 120,000 & 150,000 Water Heater’s 120 VAC on/off switchSUF 120 & 150 Components SUF 199 & 250 Components Top ViewsWater heaters 24 Volt Gas Valve Left Side Right Side Rough In Dimensions Installation ConsiderationsTOP Views Storage Capacities Recovery CapacitiesLocating The Water Heater Gas Line Connection SizeCirculation Pumps Extended Vent TerminationsOptional Concentric Terminations Hard WaterSupply Gas Line Installation RequirementsPower Supply Gas Pressure RequirementsThermal Expansion Mixing ValvesDishwashing Machines Closed Water SystemsWater Damage Hazard Temperature-Pressure Relief ValveValve Discharge Pipe Requirements Condensate Drain Water Trap Condensate DrainCombustible Material Storage Contaminated AirConfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Unconfined SpaceOutdoor Air Through Two Horizontal Ducts Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningPage Inspection Commonwealth of MassachusettsGeneral Venting Information Venting InstallationGeneral Venting Instructions TEE Fitting SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation Large Hose Fernco ClampVenting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation Field Supplied Intake AIR ScreenStandard Factory Supplied Terminations Vertical Termination InstallationField Supplied STRAP/SUPPORT Maximum Factory Supplied Standard TerminationIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Determine the location for the termination Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationEight Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Four Concentric TerminationsSidewall Roof Multiple Concentric Termination ArrangementsTwo Concentric Terminations Eight Concentric TerminationsVenting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentInstallation Instructions Water Heater InstallationCondensate Drain Installation Installation NotesSupply Gas Line Sizing Metric Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing U. S. UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Connecting An External Supervisory Control Electrical WiringPower Supply Connections Enable/Disable CircuitThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge PipeThermostat Control Temperature RegulationHigh Temperature Limit Control ECO High Temperature ApplicationsControl System Navigation Tank Temperature 103F Operating Set Point 120FControl System Operation OverviewIcon Description Status IconsMenu Description Operating StatesState Description Control System MenusDescription/Action Display User Settings & Control System MenusUpdate Cancel Back HelpChange Back Help Heater Information Description/Action Display Display Settings Description/ActionYES Back AdvancedView Back Help ECOName UpdateService Contact Information Select Back HelpPrior to Start up Start UpInitial Start Up Gas pressure reading while the water heater is firing GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Lighting The Water HeaterMultiple Appliance Installations To Turn Off Gas High Altitude InstallationsChecking The Firing Rate 1050 = 300,000 Btu/hr 87.9 kWSUF 60 120 and SUF 100 150 Models only Lighting The Water HeaterLighting & Operation Labels SUF 100 199 and SUF 100 250 Models only Tank Temperature 103F Operating Set Point 120FInstallation Checklist TroubleshootingSequence Of Operation Closed by control system Fault Msg is displayed Sequence Of Operation Flow ChartPre-Purge cycle Momentary Ignition Operational ProblemsInstallation Errors Rough Starting, Rough OperationFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesBack Advanced No Anode Voltage Blower Prover FailureDraining And Flushing MaintenanceMaintenance Schedule GeneralManual Lime Scale Removal Filling The Water HeaterSediment Removal Lime Scale RemovalVent System Powered Anode RodsDrain Valve and Access Panels Temperature-Pressure Relief Valve TestCCB Central Control Board Layout DiagramsJ3 J5 J10 J13 J11User Interface Modul SUF 120 & 150 Wiring DiagramCCB Central Control Board SUF 199 & 250 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty