Southbend SB1042PF manuals
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When we buy new device such as Southbend SB1042PF we often through away most of the documentation but the warranty.
Very often issues with Southbend SB1042PF begin only after the warranty period ends and you may want to find how to repair it or just do some service work.
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Southbend SB1042PF Owner Manual
140 pages 13.38 Mb
2 Cu F l f p S Upd ce Se e o s t m r rvi ates co e o Manua Manual eedback 3 Table of Contents5 About This MachineForeword Features Capabilities 6 General Identication7 Controls & Components11 Product Specications-9-Product Dimensions Shipping Dimensions Electrical MODEL SB1042PF, SB1043PF, SB1045PF 21" EVS TOOLROOM LATHE w/DROP.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. www.southbendlathe.com 12 -10-Turn-Nado EVS Lathes INTRODUCTIONMain Motor Coolant Motor Lubrication Motor Operation Information 13 -11-Headstock Information Tailstock Information Threading Information Dimensions 15 Product Specications-13-Product Dimensions Shipping Dimensions Electrical MODEL SB1059F, SB1060PF, SB1061PF 18" EVS TOOLROOM LATHE w/DROP.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. www.southbendlathe.com 16 -14-Turn-Nado EVS Lathes INTRODUCTIONMain Motor Coolant Motor Lubrication Motor Operation Information 17 -15-Headstock Information Tailstock Information Threading Information Dimensions 19 Understanding Risks of MachineryBasic Machine Safety 21 Additional Metal Lathe Safety22 Additional Chuck Safety23 Preparation Overview Things You'll NeedThe typical preparation process is as follows: 24 Power Supply Requirements26 UnpackingInventoryMain Inventory 1 (Figure 11) Qty Tool Box Inventory (Figure 12) Qty Installed & Not Shown Qty Before cleaning, gather the following: Basic steps for removing rust preventative: 27 Cleaning & ProtectingPhysical Environment Electrical Installation Lighting Weight Load Space Allocation Space Allocation Weight Load Physical Environment Electrical Installation Lighting 28 LocationLocation29 Lifting & Moving30 Leveling & Mounting31 AssemblyBolting to Concrete Floors 32 Power ConnectionAdding Coolant Lubricating Lathe 34 Test Run37 Spindle Break-InTo perform the spindle break-in: Recommended Adjustments 38 Operation Overview 39 Chuck & Faceplate MountingInstallation & Removal Devices 40 Chuck Installation41 Chuck Removal42 Scroll Chuck Clamping4-Jaw Chuck 43 FaceplateTo mount a non-concentric workpiece to the faceplate: Positioning Tailstock Using Quill 44 Tailstock48 Centers51 Steady Rest52 Follow RestCarriage & Compound Rest Locks Compound RestInstalling ToolTool Needed Qty To install a tool in the tool post: 53 Four-Way Tool PostAligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock center: 54 Micrometer Stop55 Manual FeedCarriage Handwheel Cross Slide Handwheel Compound Rest Handwheel Spindle SpeedDetermining Spindle Speed Setting Spindle Speed 56 Power Feed61 Threading Controls65 Chip DrawerCoolant SystemTo use the coolant system on your lathe: 66 Rod Support67 Accessories68 Maintenance ScheduleCleaning & Protecting 70 Lubrication77 Coolant System Service79 Machine Storage80 Backlash AdjustmentCompound RestTo remove leadscrew end play: 81 Leadscrew End Play AdjustmentGib Adjustment 83 Half Nut AdjustmentTool Needed: Qty To adjust the half nut: V-Belts 84 Brake Service86 Leadscrew Shear Pin ReplacementTo replace the shear pin: Gap Removal 88 Gap Insert Removal & Installation93 Electrical Safety InstructionsShock Hazard: WIRING DIAGRAM COLOR KEY NOTICE:Wire Connections: Modications: Motor Wiring: Circuit Requirements: Capacitors/Inverters: Wire/Component Damage: Experiencing Difculties: 94 Correcting Phase PolarityTo correct wiring that is out of phase: 95 Wiring Overview96 Component Location Index -95-DTo Control Panel, Page 100. To Page 96. To Page 96. To Page 96.KR1 KR4KR3KR2 Ground SWITCH MASTER POWER EC B A 97 Electrical Box WiringTo Varispeed Unit, Page 96. -96- 98 G7100 Spindle MotorOil Pump Motor & Pressure SensorOIL PUMP MOTOR (440V) -99- 101 Coolant PumpCOOLANT PUMP MOTOR (440V) Spindle Switchspindle rotation and power conn- tection 102 Control Panel Ground andFigure 148. Control panel wiring. To Main Junction Block, Page 95. To Circuit Board, Page 95. To Electrical Box, Page 95. D EC B A Power ConnectionHot Hot Hot DISCONNECT SWITCH (as recommended)L2 L2 L1 L1 MASTER POWER SWITCHGround Inside Electrical Box, Page 96. -101- additional com- pontnet 103 Additional Components104 Headstock Housing105 Headstock Housing Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -104- 106 Headstock Gears 1107 Headstock Gears 2108 Headstock Gears Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -107- 109 Gearbox 1110 Gearbox 2111 Gearbox Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -110- 112 Gearbox Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -111- 113 Apron 1114 Apron 2115 Apron Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -114- 116 Apron Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -115- 117 Tool Post & Compound Rest118 Saddle & Cross Slide 1119 Saddle & Cross Slide 2120 Saddle & Cross Slide Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -119- 121 Bed & Shafts122 Bed & Shafts Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION 123 (SB1042PF, SB1043PF, SB1045PF)124 (SB1059F, SB1060PF, SB1061PF)125 Motor & Headstock Oil System126 Motor & Headstock Oil System Parts ListREF PART # DESCRIPTION REF PART # DESCRI PTION -125- 127 Stand & Panels (SB1042PF-43P F, SB1059F-61PF)128 Stand & Panels Parts List (SB1042PF-43P F, SB1059F-61PF)REF PART # DESCRIPTION REF PART # DESCRIPTION -127- 129 Stand & Panels (SB1045PF)130 Stand & Panels Parts List (SB1045PF)REF PART # DESCRIPTION REF PART # DESCRIPTION -129 - 131 Tailstock132 Steady Rest Follow Rest133 Micrometer Stop Thread Dial134 Brake135 Electrical Cabinet & Control Panel136 Accessories137 Front Machine Labels138 Rear Machine Labels139 Warranty
140 pages 11.82 Mb
TURN- NADO EVS LATHE w/DRO 2 Cu F l f p S Upd ce Se e o s t m r rvi ates co e o Manua Manual eedback 3 Table of Contents5 About This MachineForeword Features Capabilities 6 General Identication7 Controls & Components11 Product Specications-9-Product Dimensions Shipping Dimensions Electrical MODEL SB1042PF, SB1043PF, SB1045PF 21" EVS TOOLROOM LATHE w/DROP.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. www.southbendlathe.com 12 -10-Turn-Nado EVS Lathes INTRODUCTIONMain Motor Coolant Motor Lubrication Motor Operation Information 13 -11-Headstock Information Tailstock Information Threading Information Dimensions 15 Product Specications-13-Product Dimensions Shipping Dimensions Electrical MODEL SB1059F, SB1060PF, SB1061PF 18" EVS TOOLROOM LATHE w/DROP.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co. www.southbendlathe.com 16 -14-Turn-Nado EVS Lathes INTRODUCTIONMain Motor Coolant Motor Lubrication Motor Operation Information 17 -15-Headstock Information Tailstock Information Threading Information Dimensions 19 Understanding Risks of MachineryBasic Machine Safety 21 Additional Metal Lathe Safety22 Additional Chuck Safety23 Preparation Overview Things You'll NeedThe typical preparation process is as follows: 24 Power Supply Requirements26 UnpackingInventoryMain Inventory 1 (Figure 11) Qty Tool Box Inventory (Figure 12) Qty Installed & Not Shown Qty Before cleaning, gather the following: Basic steps for removing rust preventative: 27 Cleaning & ProtectingPhysical Environment Electrical Installation Lighting Weight Load Space Allocation Space Allocation Weight Load Physical Environment Electrical Installation Lighting 28 LocationLocation29 Lifting & Moving30 Leveling & Mounting31 AssemblyBolting to Concrete Floors 32 Power ConnectionAdding Coolant Lubricating Lathe 34 Test Run37 Spindle Break-InTo perform the spindle break-in: Recommended Adjustments 38 Operation Overview 39 Chuck & Faceplate MountingInstallation & Removal Devices 40 Chuck Installation41 Chuck Removal42 Scroll Chuck Clamping4-Jaw Chuck 43 FaceplateTo mount a non-concentric workpiece to the faceplate: Positioning Tailstock Using Quill 44 Tailstock48 Centers51 Steady Rest52 Follow RestCarriage & Compound Rest Locks Compound RestInstalling ToolTool Needed Qty To install a tool in the tool post: 53 Four-Way Tool PostAligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock center: 54 Micrometer Stop55 Manual FeedCarriage Handwheel Cross Slide Handwheel Compound Rest Handwheel Spindle SpeedDetermining Spindle Speed Setting Spindle Speed 56 Power Feed61 Threading Controls65 Chip DrawerCoolant SystemTo use the coolant system on your lathe: 66 Rod Support67 Accessories68 Maintenance ScheduleCleaning & Protecting 70 Lubrication77 Coolant System Service79 Machine Storage80 Backlash AdjustmentCompound RestTo remove leadscrew end play: 81 Leadscrew End Play AdjustmentGib Adjustment 83 Half Nut AdjustmentTool Needed: Qty To adjust the half nut: V-Belts 84 Brake Service86 Leadscrew Shear Pin ReplacementTo replace the shear pin: Gap Removal 88 Gap Insert Removal & Installation93 Electrical Safety InstructionsShock Hazard: WIRING DIAGRAM COLOR KEY NOTICE:Wire Connections: Modications: Motor Wiring: Circuit Requirements: Capacitors/Inverters: Wire/Component Damage: Experiencing Difculties: 94 Correcting Phase PolarityTo correct wiring that is out of phase: 95 Wiring Overview96 Component Location Index -95-DTo Control Panel, Page 100. To Page 96. To Page 96. To Page 96.KR1 KR4KR3KR2 Ground SWITCH MASTER POWER EC B A 97 Electrical Box WiringTo Varispeed Unit, Page 96. -96- 98 G7100 Spindle MotorOil Pump Motor & Pressure SensorOIL PUMP MOTOR (440V) -99- 101 Coolant PumpCOOLANT PUMP MOTOR (440V) Spindle Switchspindle rotation and power conn- tection 102 Control Panel Ground andFigure 148. Control panel wiring. To Main Junction Block, Page 95. To Circuit Board, Page 95. To Electrical Box, Page 95. D EC B A Power ConnectionHot Hot Hot DISCONNECT SWITCH (as recommended)L2 L2 L1 L1 MASTER POWER SWITCHGround Inside Electrical Box, Page 96. -101- additional com- pontnet 103 Additional Components104 Headstock Housing105 Headstock Housing Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -104- 106 Headstock Gears 1107 Headstock Gears 2108 Headstock Gears Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -107- 109 Gearbox 1110 Gearbox 2111 Gearbox Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -110- 112 Gearbox Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -111- 113 Apron 1114 Apron 2115 Apron Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -114- 116 Apron Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -115- 117 Tool Post & Compound Rest118 Saddle & Cross Slide 1119 Saddle & Cross Slide 2120 Saddle & Cross Slide Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION -119- 121 Bed & Shafts122 Bed & Shafts Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION 123 (SB1042PF, SB1043PF, SB1045PF)124 (SB1059F, SB1060PF, SB1061PF)125 Motor & Headstock Oil System126 Motor & Headstock Oil System Parts ListREF PART # DESCRIPTION REF PART # DESCRI PTION -125- 127 Stand & Panels (SB1042PF-43P F, SB1059F-61PF)128 Stand & Panels Parts List (SB1042PF-43P F, SB1059F-61PF)REF PART # DESCRIPTION REF PART # DESCRIPTION -127- 129 Stand & Panels (SB1045PF)130 Stand & Panels Parts List (SB1045PF)REF PART # DESCRIPTION REF PART # DESCRIPTION -129 - 131 Tailstock132 Steady Rest Follow Rest133 Micrometer Stop Thread Dial134 Brake135 Electrical Cabinet & Control Panel136 Accessories137 Front Machine Labels138 Rear Machine Labels139 Warranty
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