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02984405 instruction manual
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02984405
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Specification
Install
Hyd Schematic - Mechanical Operated Std
Replacement Oil Filter
Wire Harness Standard Mechanical Valve
Assembly Manual
WARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards
Adjust Boom Swing Stop
Battery, Exhaust
Checklist
Page 105
Image 105
Page 104
Page 106
Page 105
Image 105
Page 104
Page 106
Contents
STANDARD INSTRUCTIONS
ASSEMBLY MANUAL
BOOM ARM MOWER
ALAMO INDUSTRIAL
Page
Page
TO THE OWNER/OPERATOR/DEALER
2006 Alamo Group Inc
Axtreme Boom General Assembly 02-06 Rev
Technical Service Dept. PH
INTRODUCTION
ABOUT THIS MANUAL
PART NUMBERS
Section
INDEX
Page
2006 Alamo Industrial
Page
SAFETY SECTION
Section
Axtreme Boom
2006 Alamo Group Inc
Safety Section
LEA EL INSTRUCTIVO
Safety Section
LEA EL
INSTRUCTIVO
DANGER
Safety Section
DANGER
SG-23
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions
Safety Section
DANGER DANGER
DANGER
DANGER DANGER
Safety Section
Section
Model Specifications
Axtreme Boom
2006 Alamo Industrial
1. Pump Specifications
SPECIFICATIONS - AXTREME BOOM
READ THIS BEFORE BEGINNING ASSEMBLY
DO NOT
4. Rotary Head Torque Specification
2. Fifty Inch 50 Cutting Head Specifications
3. Sixty Inch 60 Rotary Mower Head
SPECIFICATIONS - AXTREME BOOM
SPECIFICATIONS - AXTREME BOOM
Mechanical Remote Cable Controled Valve Standard
23456234562272345623456Section72234567
2006 Alamo Industrial
Electronic
Joystick
Controled Valve
Optional
9. TORQUE VALUES - BOLTS
8. Hose End Fitting Torque Specification
Inche Sizes
Metric Sizes
Section
Tractor Preperations
Axtreme Boom
Axtreme Boom Asy. Man 07/06
General Information
General Information / Installation Requirements
LEVELING TRACTOR
General Information / Installation Requirements
WARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards
Replacement Oil Filter
General Information / Installation Requirements
TRACTOR PREPARATION FIGURE 1
General Information / Installation Requirements
Tractor, Area Cleanliness
Cleaning Boom and mower componets electronics
General Information / Installation Requirements
DO NOT WELD On This Unit During or After Installation
General Information / Installation Requirements
Axtreme Boom Asy. Man 07/06
Section 3
2006 Alamo Group Inc
Fuel Tank Modification With Main Frame Installation
Battery, Exhaust
Section
Axtreme Boom
Battery
Battery Holder Relocation Battery Holder Relocation
Relocation
Bracket
Exhaust/Muffler Relocation
Exhaust / Muffler Relocation
Tractor Factory Exhaust pipe to Turbo
Factory Exhaust Mount Bracket
Holes
Fuel Tank Replacement Fuel Tank Replacement
Hole
Here
Figure 15Bracket
Fuel Tank Replacement
Rear Bracket 1 Bolt Front
2 Bolts
Under Mount Frame Asy
Frame Installation
Frame Installation Frame Installation
RH Front Frame Mount Weldment
Frame Installation
LH Rear Frame Mount Weldment
RH Rear Frame Mount Weldment
Center Section Under Mount Frame Wldmnt
Frame Installation
Rear Top Mounting Holes use 3/4 X
4 bolts in these 4 places
Boom Rest Support Axle Strap Weldment
Frame Installation
Boom Rest
Shown from LH side of tractor Front Rear
Frame Installation
Counter Weight Installation
Weight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin
LH Counter Weight 24 or 30 Foot Boom
Frame Installation
Turret Assembly Installation
4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirements
Frame Installation
Boom Swing Adjustment
Adjust Boom Swing Stop
Turret Assembly
Bottom Turret Cover
Adjust Boom Swing Stop
Turret Assembly as seen from the bottom
Axtreme Boom Asy. Man 07/06
Section 4
2006 Alamo Group Inc
This section show the secondary weight that can be
Wheel Weight Installation
Section
Axtreme Boom
Rear Wheel Counter Weight
Fill Left Rear Wheel with Liquid
Description
Rear Wheel Counter Weight
Installing Wheel Weight
Wheel Weight Mntg
Wheel Weight
Axtreme Boom Asy. Man. 07/06
Section
2006 Alamo Group Inc
Section
Typical Pump - Driveline - Hyd Assembly instructions
Axtreme Boom
Axtreme Boom Asy Man 07/06
Pump - Driveline - Hose Removal
Pump - Driveline - Hose Information
Description
Pump
Pump - Driveline - Hose Installation
23456
Pump - Driveline - Hose Removal
Assembly
Pump - Driveline - Hose Installation
Shaft 1/2 Assembly
Splined Clamp Yoke Tube EndFlange Yoke Shaft End
Bar to Hold Driveshaft Loosen Clamp Yoke Bolt
Pump - Driveline - Hose Installation
Bar to Hold
Driveshaft
Pump - Driveline - Hose Installation
Hose Installation
Pressure Hose To Motor
Pressure Hose to
Motor Control Valve Block
Pump - Driveline - Hose Installation
Section 6
Diverter Valve
Cylinder Diverter Valve Block
Pump - Driveline - Hose Installation
Used with Swivel Head Option Only
Return Oil Cooler with Fan
Pump - Driveline - Hose Installation
Return to Filter to Tank
Hyd Schematic - Mechanical Operated Std
Return to Filter to Tank
Hyd Schematic - Electrically Controlled Opt
Axtreme Boom Asy Man 07/06
Section 6
2006 Alamo Industrial
Boom & Head Installation With Hyd Connections
Section
Axtreme Boom
Boom Installation / Boom Hoses
Boom / Head Installation
Swing Cyl. Hose
Swing Cyl. Hose
Figure 3B Figure 3C
Figure 3A
Boom / Head Installation
Turret End Of Boom Boom Mounting Pin Hole
Motor Circuit Hoses to Boom Connections Listed as reference
Boom / Head Installation
50 Inch Head w/o Swivel Hitch Mount
50 Inch Head w/o Swivel Hitch Mount
Pin Hole
Boom / Head Installation
Orange Tie Blue Tie Red Tie
Boom / Head Installation
Orange Tie
Red Tie
Hyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option
Hydraulic Hose Connections
Boom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std
Connections w
Valve Sections Function
Diverter Valve
Hydraulic Hose Connections
Mechanical Control Vale
Hydraulic Hose Connections
Controled Valve
Joystick
Electronic
Return to Filter to Tank
Hyd Schematic - Mechanical Operated Std
Return to Filter to Tank
Hyd Schematic - Electrically Controlled Opt
Axtreme Boom Asy. Man 07/06
Section 7
2006 Alamo Group Inc
Section
Remote Valve Cable Installation
Axtreme Boom
Section 8
ON - OFF Switch Installation
Common Problems
Wire Harness Standard Mechanical Valve
Axtreme Boom Asy Man 07/06
Wire Harness - Cable Controled Valve
Section 8
2006 Alamo Industrial
Valve Remote Cable Controls
Cylinder Control Valve Cables To Valve Spools
Mechanical Remote Cable Controled Valve Standard
Valve Remote Cable Controls
REMOTE CABLE OPERATION AND INSTALLATION
Door/Swivel Tilt Dipper Lift Swing
Valve Remote Cable Controls
Cable Housing
Valve Remote Cable Controls
Handle Out of Neutral Position Cable Retaining Screw & Nut
Valve Remote Cable Controls
14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See Figure
Spade Fuse
ON - OFF Switch Installation
Yellow or
Start
ON - OFF Switch Installation
Wiring Tractor with Remote Cable Cylinder Control Valve
Ground Wire. The Black
fasteners. Note All wires for the
Return to Filter to Tank
Hyd Schematic - Mechanical Operated Std
Remote Cable
Mechanical
Standard
23456723452262345672345623456
Optional Electric / Hydraulic Joystick Cylinder Control
Valve Installation
Section
Axtreme Boom
Joystick Mounting
Swivel Head Option Wiring Harness
Joystick Optional
Used Only with Swivel Head Mount Asy
Wiring Harness Used with Joystick Option Only
Joystick Resister
Joystick Mounting
2006 Alamo Industrial
Wiring Harness used with Joystick Valve Controls Only
Joystick Mounting
2006 Alamo Industrial
Joystick Mounting
Joystick Installation
Tractor Dash
Existing Bolts
SeeAssembly drawings shipped with unit for specific joystick mount
Joystick Mounting
ing instructions
Joystick Mounting
Starter S
Joystick Mounting
Joystick Mounting
Installing Wire Harness To Valve
Joystick Mounting
Installing Wire Harness To Valve
Door Tilt
Lift Swing
Return to Filter to Tank
Hyd Schematic - Electrically Controlled Opt
Joystick
Hyd Schematic - Electrically Controlled Opt
Electronic
Optional
Start Up Instructions
Fill Hydraulic Tank
Section
Axtreme Boom
Fill Hydraulic Tank with Oil
Fill Hydraulic Tank
Sight Gauge Generic Type
Suction Hose
Return
Pressure
Axtreme Boom Asy. Man. 07/06
Section 10
2006 Alamo Group Inc
Section
PRE-DELIVERY INSPECTION CHECKLIST
Axtreme Boom
Axtreme Boom Asy. Manl 07/06
Saftey Equipment
PRE-DELIVERY INSPECTION CHECKLIST
Frame and Boom
Hydraulic System
Tractor Mower Operation Inspection
Flail Mower Head
Post-Operation Inspection
PRE-DELIVERY INSPECTION CHECKLIST
Axtreme Boom Asy. Manl 07/06
Section 11
2006 Alamo Group Inc
Page
Axtreme Boom Assembly Manual P/N
Axtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev
2006 Alamo Group Inc