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Alamo 02984405 instruction manual Tractor Preperations, Section, Axtreme Boom Asy. Man 07/06

Models: 02984405

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Section 3

Axtreme Boom

Tractor Preperations

NOTE: This shows a basic mount for the frame installation and may not be the same for your tractor model. The way the frame mounts to the tractor components can vary with tractor model. See the installation drawings shipped with the unit for the specific tractor type mount and hardware components. IN

SOME CASES THE MANUAL INSTRUCTION MAY VARY FROM THE INSTALLATION DRAWING INSTRUCTION, THE INSTALLATION DRAW- ING INSTRUCTIONS WILL OVERRIDE THE ASSEMBLY MANUAL IN- STRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR.

Axtreme Boom (Asy. Man) 07/06

Section 3 - 1

Page 21

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Alamo 02984405 instruction manual Tractor Preperations, Section, Axtreme Boom Asy. Man 07/06

Contents

STANDARD INSTRUCTIONS ASSEMBLY MANUALBOOM ARM MOWER ALAMO INDUSTRIALPage Page TO THE OWNER/OPERATOR/DEALER 2006 Alamo Group Inc Axtreme Boom General Assembly 02-06 RevTechnical Service Dept. PH INTRODUCTIONABOUT THIS MANUAL PART NUMBERSSection INDEXPage 2006 Alamo IndustrialPage SAFETY SECTION SectionAxtreme Boom 2006 Alamo Group Inc Safety SectionLEA EL INSTRUCTIVO Safety SectionLEA EL INSTRUCTIVODANGER Safety SectionDANGER SG-23Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions Safety SectionDANGER DANGER DANGERDANGER DANGER Safety SectionSection Model SpecificationsAxtreme Boom 2006 Alamo Industrial1. Pump Specifications SPECIFICATIONS - AXTREME BOOMREAD THIS BEFORE BEGINNING ASSEMBLY DO NOT4. Rotary Head Torque Specification 2. Fifty Inch 50 Cutting Head Specifications3. Sixty Inch 60 Rotary Mower Head SPECIFICATIONS - AXTREME BOOMSPECIFICATIONS - AXTREME BOOM Mechanical Remote Cable Controled Valve Standard23456234562272345623456Section72234567 2006 Alamo IndustrialElectronic JoystickControled Valve Optional9. TORQUE VALUES - BOLTS 8. Hose End Fitting Torque SpecificationInche Sizes Metric SizesSection Tractor PreperationsAxtreme Boom Axtreme Boom Asy. Man 07/06General Information General Information / Installation RequirementsLEVELING TRACTOR General Information / Installation RequirementsWARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards Replacement Oil Filter General Information / Installation RequirementsTRACTOR PREPARATION FIGURE 1 General Information / Installation RequirementsTractor, Area Cleanliness Cleaning Boom and mower componets electronicsGeneral Information / Installation Requirements DO NOT WELD On This Unit During or After Installation General Information / Installation RequirementsAxtreme Boom Asy. Man 07/06 Section 32006 Alamo Group Inc Fuel Tank Modification With Main Frame Installation Battery, ExhaustSection Axtreme BoomBattery Battery Holder Relocation Battery Holder RelocationRelocation BracketExhaust/Muffler Relocation Exhaust / Muffler RelocationTractor Factory Exhaust pipe to Turbo Factory Exhaust Mount BracketHoles Fuel Tank Replacement Fuel Tank ReplacementHole HereFigure 15Bracket Fuel Tank ReplacementRear Bracket 1 Bolt Front 2 BoltsUnder Mount Frame Asy Frame InstallationFrame Installation Frame Installation RH Front Frame Mount Weldment Frame InstallationLH Rear Frame Mount Weldment RH Rear Frame Mount WeldmentCenter Section Under Mount Frame Wldmnt Frame InstallationRear Top Mounting Holes use 3/4 X 4 bolts in these 4 placesBoom Rest Support Axle Strap Weldment Frame InstallationBoom Rest Shown from LH side of tractor Front RearFrame Installation Counter Weight InstallationWeight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin LH Counter Weight 24 or 30 Foot BoomFrame Installation Turret Assembly Installation4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirements Frame InstallationBoom Swing Adjustment Adjust Boom Swing StopTurret Assembly Bottom Turret CoverAdjust Boom Swing Stop Turret Assembly as seen from the bottomAxtreme Boom Asy. Man 07/06 Section 42006 Alamo Group Inc This section show the secondary weight that can be Wheel Weight InstallationSection Axtreme BoomRear Wheel Counter Weight Fill Left Rear Wheel with LiquidDescription Rear Wheel Counter Weight Installing Wheel WeightWheel Weight Mntg Wheel WeightAxtreme Boom Asy. Man. 07/06 Section2006 Alamo Group Inc Section Typical Pump - Driveline - Hyd Assembly instructionsAxtreme Boom Axtreme Boom Asy Man 07/06Pump - Driveline - Hose Removal Pump - Driveline - Hose InformationDescription Pump Pump - Driveline - Hose Installation23456 Pump - Driveline - Hose RemovalAssembly Pump - Driveline - Hose InstallationShaft 1/2 Assembly Splined Clamp Yoke Tube EndFlange Yoke Shaft EndBar to Hold Driveshaft Loosen Clamp Yoke Bolt Pump - Driveline - Hose InstallationBar to Hold DriveshaftPump - Driveline - Hose Installation Hose InstallationPressure Hose To Motor Pressure Hose toMotor Control Valve Block Pump - Driveline - Hose InstallationSection 6 Diverter Valve Cylinder Diverter Valve BlockPump - Driveline - Hose Installation Used with Swivel Head Option OnlyReturn Oil Cooler with Fan Pump - Driveline - Hose InstallationReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdReturn to Filter to Tank Hyd Schematic - Electrically Controlled OptAxtreme Boom Asy Man 07/06 Section 62006 Alamo Industrial Boom & Head Installation With Hyd Connections SectionAxtreme Boom Boom Installation / Boom Hoses Boom / Head InstallationSwing Cyl. Hose Swing Cyl. HoseFigure 3B Figure 3C Figure 3ABoom / Head Installation Turret End Of Boom Boom Mounting Pin HoleMotor Circuit Hoses to Boom Connections Listed as reference Boom / Head Installation50 Inch Head w/o Swivel Hitch Mount 50 Inch Head w/o Swivel Hitch MountPin Hole Boom / Head InstallationOrange Tie Blue Tie Red Tie Boom / Head InstallationOrange Tie Red TieHyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option Hydraulic Hose ConnectionsBoom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std Connections wValve Sections Function Diverter ValveHydraulic Hose Connections Mechanical Control ValeHydraulic Hose Connections Controled ValveJoystick ElectronicReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdReturn to Filter to Tank Hyd Schematic - Electrically Controlled OptAxtreme Boom Asy. Man 07/06 Section 72006 Alamo Group Inc Section Remote Valve Cable InstallationAxtreme Boom Section 8ON - OFF Switch Installation Common ProblemsWire Harness Standard Mechanical Valve Axtreme Boom Asy Man 07/06 Wire Harness - Cable Controled ValveSection 8 2006 Alamo IndustrialValve Remote Cable Controls Cylinder Control Valve Cables To Valve SpoolsMechanical Remote Cable Controled Valve Standard Valve Remote Cable Controls REMOTE CABLE OPERATION AND INSTALLATIONDoor/Swivel Tilt Dipper Lift Swing Valve Remote Cable ControlsCable Housing Valve Remote Cable ControlsHandle Out of Neutral Position Cable Retaining Screw & Nut Valve Remote Cable Controls 14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See FigureSpade Fuse ON - OFF Switch InstallationYellow or StartON - OFF Switch Installation Wiring Tractor with Remote Cable Cylinder Control ValveGround Wire. The Black fasteners. Note All wires for theReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdRemote Cable MechanicalStandard 23456723452262345672345623456Optional Electric / Hydraulic Joystick Cylinder Control Valve InstallationSection Axtreme BoomJoystick Mounting Swivel Head Option Wiring HarnessJoystick Optional Used Only with Swivel Head Mount AsyWiring Harness Used with Joystick Option Only Joystick ResisterJoystick Mounting 2006 Alamo IndustrialWiring Harness used with Joystick Valve Controls Only Joystick Mounting2006 Alamo Industrial Joystick Mounting Joystick InstallationTractor Dash Existing BoltsSeeAssembly drawings shipped with unit for specific joystick mount Joystick Mountinging instructions Joystick Mounting Starter S Joystick MountingJoystick Mounting Installing Wire Harness To ValveJoystick Mounting Installing Wire Harness To ValveDoor Tilt Lift SwingReturn to Filter to Tank Hyd Schematic - Electrically Controlled OptJoystick Hyd Schematic - Electrically Controlled OptElectronic OptionalStart Up Instructions Fill Hydraulic TankSection Axtreme BoomFill Hydraulic Tank with Oil Fill Hydraulic TankSight Gauge Generic Type Suction HoseReturn PressureAxtreme Boom Asy. Man. 07/06 Section 102006 Alamo Group Inc Section PRE-DELIVERY INSPECTION CHECKLISTAxtreme Boom Axtreme Boom Asy. Manl 07/06Saftey Equipment PRE-DELIVERY INSPECTION CHECKLISTFrame and Boom Hydraulic SystemTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection PRE-DELIVERY INSPECTION CHECKLISTAxtreme Boom Asy. Manl 07/06 Section 112006 Alamo Group Inc Page Axtreme Boom Assembly Manual P/N Axtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev2006 Alamo Group Inc