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Alamo 02984405 instruction manual

Models: 02984405

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Contents

ASSEMBLY MANUAL STANDARD INSTRUCTIONSBOOM ARM MOWER ALAMO INDUSTRIALPage Page TO THE OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev 2006 Alamo Group IncINTRODUCTION Technical Service Dept. PHABOUT THIS MANUAL PART NUMBERSINDEX SectionPage 2006 Alamo IndustrialPage Axtreme Boom SAFETY SECTIONSection Safety Section 2006 Alamo Group IncSafety Section LEA EL INSTRUCTIVOLEA EL INSTRUCTIVOSafety Section DANGERDANGER SG-23Safety Section Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructionsDANGER DANGER DANGERSafety Section DANGER DANGERModel Specifications SectionAxtreme Boom 2006 Alamo IndustrialSPECIFICATIONS - AXTREME BOOM 1. Pump SpecificationsREAD THIS BEFORE BEGINNING ASSEMBLY DO NOT2. Fifty Inch 50 Cutting Head Specifications 4. Rotary Head Torque Specification3. Sixty Inch 60 Rotary Mower Head SPECIFICATIONS - AXTREME BOOMMechanical Remote Cable Controled Valve Standard SPECIFICATIONS - AXTREME BOOM23456234562272345623456Section72234567 2006 Alamo IndustrialJoystick ElectronicControled Valve Optional8. Hose End Fitting Torque Specification 9. TORQUE VALUES - BOLTSInche Sizes Metric SizesTractor Preperations SectionAxtreme Boom Axtreme Boom Asy. Man 07/06General Information / Installation Requirements General InformationWARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards LEVELING TRACTORGeneral Information / Installation Requirements General Information / Installation Requirements Replacement Oil FilterGeneral Information / Installation Requirements TRACTOR PREPARATION FIGURE 1General Information / Installation Requirements Tractor, Area CleanlinessCleaning Boom and mower componets electronics General Information / Installation Requirements DO NOT WELD On This Unit During or After Installation2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 3 Battery, Exhaust Fuel Tank Modification With Main Frame InstallationSection Axtreme BoomBattery Holder Relocation Battery Holder Relocation BatteryRelocation BracketExhaust / Muffler Relocation Exhaust/Muffler RelocationTractor Factory Exhaust pipe to Turbo Factory Exhaust Mount BracketFuel Tank Replacement Fuel Tank Replacement HolesHole HereFuel Tank Replacement Figure 15BracketRear Bracket 1 Bolt Front 2 BoltsFrame Installation Under Mount Frame AsyFrame Installation Frame Installation Frame Installation RH Front Frame Mount WeldmentLH Rear Frame Mount Weldment RH Rear Frame Mount WeldmentFrame Installation Center Section Under Mount Frame WldmntRear Top Mounting Holes use 3/4 X 4 bolts in these 4 placesFrame Installation Boom Rest Support Axle Strap WeldmentBoom Rest Shown from LH side of tractor Front RearCounter Weight Installation Frame InstallationWeight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin LH Counter Weight 24 or 30 Foot BoomTurret Assembly Installation Frame InstallationFrame Installation 4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirementsAdjust Boom Swing Stop Boom Swing AdjustmentTurret Assembly Bottom Turret CoverTurret Assembly as seen from the bottom Adjust Boom Swing Stop2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 4 Wheel Weight Installation This section show the secondary weight that can beSection Axtreme BoomDescription Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Installing Wheel Weight Rear Wheel Counter WeightWheel Weight Mntg Wheel Weight2006 Alamo Group Inc Axtreme Boom Asy. Man. 07/06Section Typical Pump - Driveline - Hyd Assembly instructions SectionAxtreme Boom Axtreme Boom Asy Man 07/06Description Pump - Driveline - Hose RemovalPump - Driveline - Hose Information Pump - Driveline - Hose Installation Pump23456 Pump - Driveline - Hose RemovalPump - Driveline - Hose Installation AssemblyShaft 1/2 Assembly Splined Clamp Yoke Tube EndFlange Yoke Shaft EndPump - Driveline - Hose Installation Bar to Hold Driveshaft Loosen Clamp Yoke BoltBar to Hold DriveshaftHose Installation Pump - Driveline - Hose InstallationPressure Hose To Motor Pressure Hose toSection 6 Motor Control Valve BlockPump - Driveline - Hose Installation Cylinder Diverter Valve Block Diverter ValvePump - Driveline - Hose Installation Used with Swivel Head Option OnlyPump - Driveline - Hose Installation Return Oil Cooler with FanHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to Tank2006 Alamo Industrial Axtreme Boom Asy Man 07/06Section 6 Axtreme Boom Boom & Head Installation With Hyd ConnectionsSection Boom / Head Installation Boom Installation / Boom HosesSwing Cyl. Hose Swing Cyl. HoseFigure 3A Figure 3B Figure 3CBoom / Head Installation Turret End Of Boom Boom Mounting Pin HoleBoom / Head Installation Motor Circuit Hoses to Boom Connections Listed as reference50 Inch Head w/o Swivel Hitch Mount 50 Inch Head w/o Swivel Hitch MountBoom / Head Installation Pin HoleBoom / Head Installation Orange Tie Blue Tie Red TieOrange Tie Red TieHydraulic Hose Connections Hyd Hose Codes at Control Valve & Head Swivel Divertor Valve OptionBoom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std Connections wDiverter Valve Valve Sections FunctionHydraulic Hose Connections Mechanical Control ValeControled Valve Hydraulic Hose ConnectionsJoystick ElectronicHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to Tank2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 7 Remote Valve Cable Installation SectionAxtreme Boom Section 8Wire Harness Standard Mechanical Valve ON - OFF Switch InstallationCommon Problems Wire Harness - Cable Controled Valve Axtreme Boom Asy Man 07/06Section 8 2006 Alamo IndustrialMechanical Remote Cable Controled Valve Standard Valve Remote Cable ControlsCylinder Control Valve Cables To Valve Spools REMOTE CABLE OPERATION AND INSTALLATION Valve Remote Cable ControlsValve Remote Cable Controls Door/Swivel Tilt Dipper Lift SwingHandle Out of Neutral Position Cable Retaining Screw & Nut Cable HousingValve Remote Cable Controls 14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See Figure Valve Remote Cable ControlsON - OFF Switch Installation Spade FuseYellow or StartWiring Tractor with Remote Cable Cylinder Control Valve ON - OFF Switch InstallationGround Wire. The Black fasteners. Note All wires for theHyd Schematic - Mechanical Operated Std Return to Filter to TankMechanical Remote CableStandard 23456723452262345672345623456Valve Installation Optional Electric / Hydraulic Joystick Cylinder ControlSection Axtreme BoomSwivel Head Option Wiring Harness Joystick MountingJoystick Optional Used Only with Swivel Head Mount AsyJoystick Resister Wiring Harness Used with Joystick Option OnlyJoystick Mounting 2006 Alamo Industrial2006 Alamo Industrial Wiring Harness used with Joystick Valve Controls OnlyJoystick Mounting Joystick Installation Joystick MountingTractor Dash Existing Boltsing instructions SeeAssembly drawings shipped with unit for specific joystick mountJoystick Mounting Joystick Mounting Joystick Mounting Starter SInstalling Wire Harness To Valve Joystick MountingInstalling Wire Harness To Valve Joystick MountingDoor Tilt Lift SwingHyd Schematic - Electrically Controlled Opt Return to Filter to TankHyd Schematic - Electrically Controlled Opt JoystickElectronic OptionalFill Hydraulic Tank Start Up InstructionsSection Axtreme BoomFill Hydraulic Tank Fill Hydraulic Tank with OilSuction Hose Sight Gauge Generic TypeReturn Pressure2006 Alamo Group Inc Axtreme Boom Asy. Man. 07/06Section 10 PRE-DELIVERY INSPECTION CHECKLIST SectionAxtreme Boom Axtreme Boom Asy. Manl 07/06PRE-DELIVERY INSPECTION CHECKLIST Saftey EquipmentFrame and Boom Hydraulic SystemFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection PRE-DELIVERY INSPECTION CHECKLIST2006 Alamo Group Inc Axtreme Boom Asy. Manl 07/06Section 11 Page 2006 Alamo Group Inc Axtreme Boom Assembly Manual P/NAxtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev