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Alamo 02984405 Wiring Harness used with Joystick Valve Controls Only, Joystick Mounting

Models: 02984405

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Page 88

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Joystick Mounting

Wiring Harness used

with Joystick Valve

Controls Only

(Note: Wires are marked with function identification)

FIGURE 4

Axtreme Boom (Asy Man) 07/06

Section 9 - 4

Page 88

Image 88

Alamo 02984405 Wiring Harness used with Joystick Valve Controls Only, Joystick Mounting, Alamo Industrial

Contents

ASSEMBLY MANUAL STANDARD INSTRUCTIONSBOOM ARM MOWER ALAMO INDUSTRIALPage Page TO THE OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev 2006 Alamo Group IncINTRODUCTION Technical Service Dept. PHABOUT THIS MANUAL PART NUMBERSINDEX SectionPage 2006 Alamo IndustrialPage Section SAFETY SECTIONAxtreme Boom Safety Section 2006 Alamo Group IncSafety Section LEA EL INSTRUCTIVOLEA EL INSTRUCTIVOSafety Section DANGERDANGER SG-23Safety Section Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructionsDANGER DANGER DANGERSafety Section DANGER DANGERModel Specifications SectionAxtreme Boom 2006 Alamo IndustrialSPECIFICATIONS - AXTREME BOOM 1. Pump SpecificationsREAD THIS BEFORE BEGINNING ASSEMBLY DO NOT2. Fifty Inch 50 Cutting Head Specifications 4. Rotary Head Torque Specification3. Sixty Inch 60 Rotary Mower Head SPECIFICATIONS - AXTREME BOOMMechanical Remote Cable Controled Valve Standard SPECIFICATIONS - AXTREME BOOM23456234562272345623456Section72234567 2006 Alamo IndustrialJoystick ElectronicControled Valve Optional8. Hose End Fitting Torque Specification 9. TORQUE VALUES - BOLTSInche Sizes Metric SizesTractor Preperations SectionAxtreme Boom Axtreme Boom Asy. Man 07/06General Information / Installation Requirements General InformationGeneral Information / Installation Requirements LEVELING TRACTORWARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards General Information / Installation Requirements Replacement Oil FilterGeneral Information / Installation Requirements TRACTOR PREPARATION FIGURE 1Cleaning Boom and mower componets electronics Tractor, Area CleanlinessGeneral Information / Installation Requirements General Information / Installation Requirements DO NOT WELD On This Unit During or After InstallationSection 3 Axtreme Boom Asy. Man 07/062006 Alamo Group Inc Battery, Exhaust Fuel Tank Modification With Main Frame InstallationSection Axtreme BoomBattery Holder Relocation Battery Holder Relocation BatteryRelocation BracketExhaust / Muffler Relocation Exhaust/Muffler RelocationTractor Factory Exhaust pipe to Turbo Factory Exhaust Mount BracketFuel Tank Replacement Fuel Tank Replacement HolesHole HereFuel Tank Replacement Figure 15BracketRear Bracket 1 Bolt Front 2 BoltsFrame Installation Under Mount Frame AsyFrame Installation Frame Installation Frame Installation RH Front Frame Mount WeldmentLH Rear Frame Mount Weldment RH Rear Frame Mount WeldmentFrame Installation Center Section Under Mount Frame WldmntRear Top Mounting Holes use 3/4 X 4 bolts in these 4 placesFrame Installation Boom Rest Support Axle Strap WeldmentBoom Rest Shown from LH side of tractor Front RearCounter Weight Installation Frame InstallationWeight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin LH Counter Weight 24 or 30 Foot BoomTurret Assembly Installation Frame InstallationFrame Installation 4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirementsAdjust Boom Swing Stop Boom Swing AdjustmentTurret Assembly Bottom Turret CoverTurret Assembly as seen from the bottom Adjust Boom Swing StopSection 4 Axtreme Boom Asy. Man 07/062006 Alamo Group Inc Wheel Weight Installation This section show the secondary weight that can beSection Axtreme BoomFill Left Rear Wheel with Liquid Rear Wheel Counter WeightDescription Installing Wheel Weight Rear Wheel Counter WeightWheel Weight Mntg Wheel WeightSection Axtreme Boom Asy. Man. 07/062006 Alamo Group Inc Typical Pump - Driveline - Hyd Assembly instructions SectionAxtreme Boom Axtreme Boom Asy Man 07/06Pump - Driveline - Hose Information Pump - Driveline - Hose RemovalDescription Pump - Driveline - Hose Installation Pump23456 Pump - Driveline - Hose RemovalPump - Driveline - Hose Installation AssemblyShaft 1/2 Assembly Splined Clamp Yoke Tube EndFlange Yoke Shaft EndPump - Driveline - Hose Installation Bar to Hold Driveshaft Loosen Clamp Yoke BoltBar to Hold DriveshaftHose Installation Pump - Driveline - Hose InstallationPressure Hose To Motor Pressure Hose toPump - Driveline - Hose Installation Motor Control Valve BlockSection 6 Cylinder Diverter Valve Block Diverter ValvePump - Driveline - Hose Installation Used with Swivel Head Option OnlyPump - Driveline - Hose Installation Return Oil Cooler with FanHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to TankSection 6 Axtreme Boom Asy Man 07/062006 Alamo Industrial Section Boom & Head Installation With Hyd ConnectionsAxtreme Boom Boom / Head Installation Boom Installation / Boom HosesSwing Cyl. Hose Swing Cyl. HoseFigure 3A Figure 3B Figure 3CBoom / Head Installation Turret End Of Boom Boom Mounting Pin HoleBoom / Head Installation Motor Circuit Hoses to Boom Connections Listed as reference50 Inch Head w/o Swivel Hitch Mount 50 Inch Head w/o Swivel Hitch MountBoom / Head Installation Pin HoleBoom / Head Installation Orange Tie Blue Tie Red TieOrange Tie Red TieHydraulic Hose Connections Hyd Hose Codes at Control Valve & Head Swivel Divertor Valve OptionBoom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std Connections wDiverter Valve Valve Sections FunctionHydraulic Hose Connections Mechanical Control ValeControled Valve Hydraulic Hose ConnectionsJoystick ElectronicHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to TankSection 7 Axtreme Boom Asy. Man 07/062006 Alamo Group Inc Remote Valve Cable Installation SectionAxtreme Boom Section 8Common Problems ON - OFF Switch InstallationWire Harness Standard Mechanical Valve Wire Harness - Cable Controled Valve Axtreme Boom Asy Man 07/06Section 8 2006 Alamo IndustrialCylinder Control Valve Cables To Valve Spools Valve Remote Cable ControlsMechanical Remote Cable Controled Valve Standard REMOTE CABLE OPERATION AND INSTALLATION Valve Remote Cable ControlsValve Remote Cable Controls Door/Swivel Tilt Dipper Lift SwingValve Remote Cable Controls Cable HousingHandle Out of Neutral Position Cable Retaining Screw & Nut 14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See Figure Valve Remote Cable ControlsON - OFF Switch Installation Spade FuseYellow or StartWiring Tractor with Remote Cable Cylinder Control Valve ON - OFF Switch InstallationGround Wire. The Black fasteners. Note All wires for theHyd Schematic - Mechanical Operated Std Return to Filter to TankMechanical Remote CableStandard 23456723452262345672345623456Valve Installation Optional Electric / Hydraulic Joystick Cylinder ControlSection Axtreme BoomSwivel Head Option Wiring Harness Joystick MountingJoystick Optional Used Only with Swivel Head Mount AsyJoystick Resister Wiring Harness Used with Joystick Option OnlyJoystick Mounting 2006 Alamo IndustrialJoystick Mounting Wiring Harness used with Joystick Valve Controls Only2006 Alamo Industrial Joystick Installation Joystick MountingTractor Dash Existing BoltsJoystick Mounting SeeAssembly drawings shipped with unit for specific joystick mounting instructions Joystick Mounting Joystick Mounting Starter SInstalling Wire Harness To Valve Joystick MountingInstalling Wire Harness To Valve Joystick MountingDoor Tilt Lift SwingHyd Schematic - Electrically Controlled Opt Return to Filter to TankHyd Schematic - Electrically Controlled Opt JoystickElectronic OptionalFill Hydraulic Tank Start Up InstructionsSection Axtreme BoomFill Hydraulic Tank Fill Hydraulic Tank with OilSuction Hose Sight Gauge Generic TypeReturn PressureSection 10 Axtreme Boom Asy. Man. 07/062006 Alamo Group Inc PRE-DELIVERY INSPECTION CHECKLIST SectionAxtreme Boom Axtreme Boom Asy. Manl 07/06PRE-DELIVERY INSPECTION CHECKLIST Saftey EquipmentFrame and Boom Hydraulic SystemFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection PRE-DELIVERY INSPECTION CHECKLISTSection 11 Axtreme Boom Asy. Manl 07/062006 Alamo Group Inc Page Axtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev Axtreme Boom Assembly Manual P/N2006 Alamo Group Inc