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Alamo 02984405 instruction manual Axtreme Boom General Assembly 02-06 Rev, Alamo Group Inc

Models: 02984405

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Axtreme Boom General Assembly (02-06) (Rev 02-20-07)

NOTES

Axtreme Boom General Assembly (02-06) (Rev 02-20-07)

© 2006 Alamo Group Inc.

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Alamo 02984405 instruction manual Axtreme Boom General Assembly 02-06 Rev, Alamo Group Inc

Contents

STANDARD INSTRUCTIONS ASSEMBLY MANUALBOOM ARM MOWER ALAMO INDUSTRIALPage Page TO THE OWNER/OPERATOR/DEALER 2006 Alamo Group Inc Axtreme Boom General Assembly 02-06 RevTechnical Service Dept. PH INTRODUCTIONABOUT THIS MANUAL PART NUMBERSSection INDEXPage 2006 Alamo IndustrialPage Axtreme Boom SAFETY SECTIONSection 2006 Alamo Group Inc Safety SectionLEA EL INSTRUCTIVO Safety SectionLEA EL INSTRUCTIVODANGER Safety SectionDANGER SG-23Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions Safety SectionDANGER DANGER DANGERDANGER DANGER Safety SectionSection Model SpecificationsAxtreme Boom 2006 Alamo Industrial1. Pump Specifications SPECIFICATIONS - AXTREME BOOMREAD THIS BEFORE BEGINNING ASSEMBLY DO NOT4. Rotary Head Torque Specification 2. Fifty Inch 50 Cutting Head Specifications3. Sixty Inch 60 Rotary Mower Head SPECIFICATIONS - AXTREME BOOMSPECIFICATIONS - AXTREME BOOM Mechanical Remote Cable Controled Valve Standard23456234562272345623456Section72234567 2006 Alamo IndustrialElectronic JoystickControled Valve Optional9. TORQUE VALUES - BOLTS 8. Hose End Fitting Torque SpecificationInche Sizes Metric SizesSection Tractor PreperationsAxtreme Boom Axtreme Boom Asy. Man 07/06General Information General Information / Installation RequirementsWARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards LEVELING TRACTORGeneral Information / Installation Requirements Replacement Oil Filter General Information / Installation RequirementsTRACTOR PREPARATION FIGURE 1 General Information / Installation RequirementsGeneral Information / Installation Requirements Tractor, Area CleanlinessCleaning Boom and mower componets electronics DO NOT WELD On This Unit During or After Installation General Information / Installation Requirements2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 3 Fuel Tank Modification With Main Frame Installation Battery, ExhaustSection Axtreme BoomBattery Battery Holder Relocation Battery Holder RelocationRelocation BracketExhaust/Muffler Relocation Exhaust / Muffler RelocationTractor Factory Exhaust pipe to Turbo Factory Exhaust Mount BracketHoles Fuel Tank Replacement Fuel Tank ReplacementHole HereFigure 15Bracket Fuel Tank ReplacementRear Bracket 1 Bolt Front 2 BoltsUnder Mount Frame Asy Frame InstallationFrame Installation Frame Installation RH Front Frame Mount Weldment Frame InstallationLH Rear Frame Mount Weldment RH Rear Frame Mount WeldmentCenter Section Under Mount Frame Wldmnt Frame InstallationRear Top Mounting Holes use 3/4 X 4 bolts in these 4 placesBoom Rest Support Axle Strap Weldment Frame InstallationBoom Rest Shown from LH side of tractor Front RearFrame Installation Counter Weight InstallationWeight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin LH Counter Weight 24 or 30 Foot BoomFrame Installation Turret Assembly Installation4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirements Frame InstallationBoom Swing Adjustment Adjust Boom Swing StopTurret Assembly Bottom Turret CoverAdjust Boom Swing Stop Turret Assembly as seen from the bottom2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 4 This section show the secondary weight that can be Wheel Weight InstallationSection Axtreme BoomDescription Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Rear Wheel Counter Weight Installing Wheel WeightWheel Weight Mntg Wheel Weight2006 Alamo Group Inc Axtreme Boom Asy. Man. 07/06Section Section Typical Pump - Driveline - Hyd Assembly instructionsAxtreme Boom Axtreme Boom Asy Man 07/06Description Pump - Driveline - Hose RemovalPump - Driveline - Hose Information Pump Pump - Driveline - Hose Installation23456 Pump - Driveline - Hose RemovalAssembly Pump - Driveline - Hose InstallationShaft 1/2 Assembly Splined Clamp Yoke Tube EndFlange Yoke Shaft EndBar to Hold Driveshaft Loosen Clamp Yoke Bolt Pump - Driveline - Hose InstallationBar to Hold DriveshaftPump - Driveline - Hose Installation Hose InstallationPressure Hose To Motor Pressure Hose toSection 6 Motor Control Valve BlockPump - Driveline - Hose Installation Diverter Valve Cylinder Diverter Valve BlockPump - Driveline - Hose Installation Used with Swivel Head Option OnlyReturn Oil Cooler with Fan Pump - Driveline - Hose InstallationReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdReturn to Filter to Tank Hyd Schematic - Electrically Controlled Opt2006 Alamo Industrial Axtreme Boom Asy Man 07/06Section 6 Axtreme Boom Boom & Head Installation With Hyd ConnectionsSection Boom Installation / Boom Hoses Boom / Head InstallationSwing Cyl. Hose Swing Cyl. HoseFigure 3B Figure 3C Figure 3ABoom / Head Installation Turret End Of Boom Boom Mounting Pin HoleMotor Circuit Hoses to Boom Connections Listed as reference Boom / Head Installation50 Inch Head w/o Swivel Hitch Mount 50 Inch Head w/o Swivel Hitch MountPin Hole Boom / Head InstallationOrange Tie Blue Tie Red Tie Boom / Head InstallationOrange Tie Red TieHyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option Hydraulic Hose ConnectionsBoom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std Connections wValve Sections Function Diverter ValveHydraulic Hose Connections Mechanical Control ValeHydraulic Hose Connections Controled ValveJoystick ElectronicReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdReturn to Filter to Tank Hyd Schematic - Electrically Controlled Opt2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 7 Section Remote Valve Cable InstallationAxtreme Boom Section 8Wire Harness Standard Mechanical Valve ON - OFF Switch InstallationCommon Problems Axtreme Boom Asy Man 07/06 Wire Harness - Cable Controled ValveSection 8 2006 Alamo IndustrialMechanical Remote Cable Controled Valve Standard Valve Remote Cable ControlsCylinder Control Valve Cables To Valve Spools Valve Remote Cable Controls REMOTE CABLE OPERATION AND INSTALLATIONDoor/Swivel Tilt Dipper Lift Swing Valve Remote Cable ControlsHandle Out of Neutral Position Cable Retaining Screw & Nut Cable HousingValve Remote Cable Controls Valve Remote Cable Controls 14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See FigureSpade Fuse ON - OFF Switch InstallationYellow or StartON - OFF Switch Installation Wiring Tractor with Remote Cable Cylinder Control ValveGround Wire. The Black fasteners. Note All wires for theReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdRemote Cable MechanicalStandard 23456723452262345672345623456Optional Electric / Hydraulic Joystick Cylinder Control Valve InstallationSection Axtreme BoomJoystick Mounting Swivel Head Option Wiring HarnessJoystick Optional Used Only with Swivel Head Mount AsyWiring Harness Used with Joystick Option Only Joystick ResisterJoystick Mounting 2006 Alamo Industrial2006 Alamo Industrial Wiring Harness used with Joystick Valve Controls OnlyJoystick Mounting Joystick Mounting Joystick InstallationTractor Dash Existing Boltsing instructions SeeAssembly drawings shipped with unit for specific joystick mountJoystick Mounting Joystick Mounting Starter S Joystick MountingJoystick Mounting Installing Wire Harness To ValveJoystick Mounting Installing Wire Harness To ValveDoor Tilt Lift SwingReturn to Filter to Tank Hyd Schematic - Electrically Controlled OptJoystick Hyd Schematic - Electrically Controlled OptElectronic OptionalStart Up Instructions Fill Hydraulic TankSection Axtreme BoomFill Hydraulic Tank with Oil Fill Hydraulic TankSight Gauge Generic Type Suction HoseReturn Pressure2006 Alamo Group Inc Axtreme Boom Asy. Man. 07/06Section 10 Section PRE-DELIVERY INSPECTION CHECKLISTAxtreme Boom Axtreme Boom Asy. Manl 07/06Saftey Equipment PRE-DELIVERY INSPECTION CHECKLISTFrame and Boom Hydraulic SystemTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection PRE-DELIVERY INSPECTION CHECKLIST2006 Alamo Group Inc Axtreme Boom Asy. Manl 07/06Section 11 Page 2006 Alamo Group Inc Axtreme Boom Assembly Manual P/NAxtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev