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Alamo 02984405 instruction manual Axtreme Boom Assembly Manual P/N, Alamo Group Inc

Models: 02984405

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Axtreme Boom

Assembly Manual

P/N 02984405

Axtreme Boom (Asy. Man) 07/06 (STANDRAD ASSEMBLY INSTRUCTIONS) (Rev 02-20-07)

Page 106

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Alamo 02984405 Axtreme Boom Assembly Manual P/N, Axtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev

Contents

BOOM ARM MOWER ASSEMBLY MANUALSTANDARD INSTRUCTIONS ALAMO INDUSTRIALPage Page TO THE OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev 2006 Alamo Group IncABOUT THIS MANUAL INTRODUCTIONTechnical Service Dept. PH PART NUMBERSPage INDEXSection 2006 Alamo IndustrialPage Section SAFETY SECTIONAxtreme Boom Safety Section 2006 Alamo Group IncLEA EL Safety SectionLEA EL INSTRUCTIVO INSTRUCTIVODANGER Safety SectionDANGER SG-23DANGER DANGER Safety SectionStart tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions DANGERSafety Section DANGER DANGERAxtreme Boom Model SpecificationsSection 2006 Alamo IndustrialREAD THIS BEFORE BEGINNING ASSEMBLY SPECIFICATIONS - AXTREME BOOM1. Pump Specifications DO NOT3. Sixty Inch 60 Rotary Mower Head 2. Fifty Inch 50 Cutting Head Specifications4. Rotary Head Torque Specification SPECIFICATIONS - AXTREME BOOM23456234562272345623456Section72234567 Mechanical Remote Cable Controled Valve StandardSPECIFICATIONS - AXTREME BOOM 2006 Alamo IndustrialControled Valve JoystickElectronic OptionalInche Sizes 8. Hose End Fitting Torque Specification9. TORQUE VALUES - BOLTS Metric SizesAxtreme Boom Tractor PreperationsSection Axtreme Boom Asy. Man 07/06General Information / Installation Requirements General InformationGeneral Information / Installation Requirements LEVELING TRACTORWARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards General Information / Installation Requirements Replacement Oil FilterGeneral Information / Installation Requirements TRACTOR PREPARATION FIGURE 1Cleaning Boom and mower componets electronics Tractor, Area CleanlinessGeneral Information / Installation Requirements General Information / Installation Requirements DO NOT WELD On This Unit During or After InstallationSection 3 Axtreme Boom Asy. Man 07/062006 Alamo Group Inc Section Battery, ExhaustFuel Tank Modification With Main Frame Installation Axtreme BoomRelocation Battery Holder Relocation Battery Holder RelocationBattery BracketTractor Factory Exhaust pipe to Turbo Exhaust / Muffler RelocationExhaust/Muffler Relocation Factory Exhaust Mount BracketHole Fuel Tank Replacement Fuel Tank ReplacementHoles HereRear Bracket 1 Bolt Front Fuel Tank ReplacementFigure 15Bracket 2 BoltsFrame Installation Under Mount Frame AsyFrame Installation Frame Installation LH Rear Frame Mount Weldment Frame InstallationRH Front Frame Mount Weldment RH Rear Frame Mount WeldmentRear Top Mounting Holes use 3/4 X Frame InstallationCenter Section Under Mount Frame Wldmnt 4 bolts in these 4 placesBoom Rest Frame InstallationBoom Rest Support Axle Strap Weldment Shown from LH side of tractor Front RearWeight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin Counter Weight InstallationFrame Installation LH Counter Weight 24 or 30 Foot BoomTurret Assembly Installation Frame InstallationFrame Installation 4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirementsTurret Assembly Adjust Boom Swing StopBoom Swing Adjustment Bottom Turret CoverTurret Assembly as seen from the bottom Adjust Boom Swing StopSection 4 Axtreme Boom Asy. Man 07/062006 Alamo Group Inc Section Wheel Weight InstallationThis section show the secondary weight that can be Axtreme BoomFill Left Rear Wheel with Liquid Rear Wheel Counter WeightDescription Wheel Weight Mntg Installing Wheel WeightRear Wheel Counter Weight Wheel WeightSection Axtreme Boom Asy. Man. 07/062006 Alamo Group Inc Axtreme Boom Typical Pump - Driveline - Hyd Assembly instructionsSection Axtreme Boom Asy Man 07/06Pump - Driveline - Hose Information Pump - Driveline - Hose RemovalDescription 23456 Pump - Driveline - Hose InstallationPump Pump - Driveline - Hose RemovalShaft 1/2 Assembly Pump - Driveline - Hose InstallationAssembly Splined Clamp Yoke Tube EndFlange Yoke Shaft EndBar to Hold Pump - Driveline - Hose InstallationBar to Hold Driveshaft Loosen Clamp Yoke Bolt DriveshaftPressure Hose To Motor Hose InstallationPump - Driveline - Hose Installation Pressure Hose toPump - Driveline - Hose Installation Motor Control Valve BlockSection 6 Pump - Driveline - Hose Installation Cylinder Diverter Valve BlockDiverter Valve Used with Swivel Head Option OnlyPump - Driveline - Hose Installation Return Oil Cooler with FanHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to TankSection 6 Axtreme Boom Asy Man 07/062006 Alamo Industrial Section Boom & Head Installation With Hyd ConnectionsAxtreme Boom Swing Cyl. Hose Boom / Head InstallationBoom Installation / Boom Hoses Swing Cyl. HoseBoom / Head Installation Figure 3AFigure 3B Figure 3C Turret End Of Boom Boom Mounting Pin Hole50 Inch Head w/o Swivel Hitch Mount Boom / Head InstallationMotor Circuit Hoses to Boom Connections Listed as reference 50 Inch Head w/o Swivel Hitch MountBoom / Head Installation Pin HoleOrange Tie Boom / Head InstallationOrange Tie Blue Tie Red Tie Red TieBoom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std Hydraulic Hose ConnectionsHyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option Connections wHydraulic Hose Connections Diverter ValveValve Sections Function Mechanical Control ValeJoystick Controled ValveHydraulic Hose Connections ElectronicHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to TankSection 7 Axtreme Boom Asy. Man 07/062006 Alamo Group Inc Axtreme Boom Remote Valve Cable InstallationSection Section 8Common Problems ON - OFF Switch InstallationWire Harness Standard Mechanical Valve Section 8 Wire Harness - Cable Controled ValveAxtreme Boom Asy Man 07/06 2006 Alamo IndustrialCylinder Control Valve Cables To Valve Spools Valve Remote Cable ControlsMechanical Remote Cable Controled Valve Standard REMOTE CABLE OPERATION AND INSTALLATION Valve Remote Cable ControlsValve Remote Cable Controls Door/Swivel Tilt Dipper Lift SwingValve Remote Cable Controls Cable HousingHandle Out of Neutral Position Cable Retaining Screw & Nut 14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See Figure Valve Remote Cable ControlsYellow or ON - OFF Switch InstallationSpade Fuse StartGround Wire. The Black Wiring Tractor with Remote Cable Cylinder Control ValveON - OFF Switch Installation fasteners. Note All wires for theHyd Schematic - Mechanical Operated Std Return to Filter to TankStandard MechanicalRemote Cable 23456723452262345672345623456Section Valve InstallationOptional Electric / Hydraulic Joystick Cylinder Control Axtreme BoomJoystick Optional Swivel Head Option Wiring HarnessJoystick Mounting Used Only with Swivel Head Mount AsyJoystick Mounting Joystick ResisterWiring Harness Used with Joystick Option Only 2006 Alamo IndustrialJoystick Mounting Wiring Harness used with Joystick Valve Controls Only2006 Alamo Industrial Tractor Dash Joystick InstallationJoystick Mounting Existing BoltsJoystick Mounting SeeAssembly drawings shipped with unit for specific joystick mounting instructions Joystick Mounting Joystick Mounting Starter SInstalling Wire Harness To Valve Joystick MountingDoor Tilt Installing Wire Harness To ValveJoystick Mounting Lift SwingHyd Schematic - Electrically Controlled Opt Return to Filter to TankElectronic Hyd Schematic - Electrically Controlled OptJoystick OptionalSection Fill Hydraulic TankStart Up Instructions Axtreme BoomFill Hydraulic Tank Fill Hydraulic Tank with OilReturn Suction HoseSight Gauge Generic Type PressureSection 10 Axtreme Boom Asy. Man. 07/062006 Alamo Group Inc Axtreme Boom PRE-DELIVERY INSPECTION CHECKLISTSection Axtreme Boom Asy. Manl 07/06Frame and Boom PRE-DELIVERY INSPECTION CHECKLISTSaftey Equipment Hydraulic SystemPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection PRE-DELIVERY INSPECTION CHECKLISTSection 11 Axtreme Boom Asy. Manl 07/062006 Alamo Group Inc Page Axtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev Axtreme Boom Assembly Manual P/N2006 Alamo Group Inc

Axtreme Boom

Axtreme Boom (Asy. Man) 07/06 (STANDRAD ASSEMBLY INSTRUCTIONS) (Rev 02-20-07)

© 2006 Alamo Group Inc.