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02984405 Wire Harness - Cable Controled Valve, Axtreme Boom Asy Man 07/06, Alamo Industrial
Models:
02984405
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Specification
Install
Hyd Schematic - Mechanical Operated Std
Replacement Oil Filter
Wire Harness Standard Mechanical Valve
Assembly Manual
WARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards
Adjust Boom Swing Stop
Battery, Exhaust
Checklist
Page 75
Image 75
Wire Harness - Cable Controled Valve
Figure 1
Axtreme Boom (Asy Man) 07/06
© 2006
Alamo Industrial
Section 8 - 3
Page 74
Page 76
Page 75
Image 75
Page 74
Page 76
Contents
ALAMO INDUSTRIAL
ASSEMBLY MANUAL
STANDARD INSTRUCTIONS
BOOM ARM MOWER
Page
Page
TO THE OWNER/OPERATOR/DEALER
2006 Alamo Group Inc
Axtreme Boom General Assembly 02-06 Rev
PART NUMBERS
INTRODUCTION
Technical Service Dept. PH
ABOUT THIS MANUAL
2006 Alamo Industrial
INDEX
Section
Page
Page
SAFETY SECTION
Section
Axtreme Boom
2006 Alamo Group Inc
Safety Section
INSTRUCTIVO
Safety Section
LEA EL INSTRUCTIVO
LEA EL
SG-23
Safety Section
DANGER
DANGER
DANGER
Safety Section
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions
DANGER DANGER
DANGER DANGER
Safety Section
2006 Alamo Industrial
Model Specifications
Section
Axtreme Boom
DO NOT
SPECIFICATIONS - AXTREME BOOM
1. Pump Specifications
READ THIS BEFORE BEGINNING ASSEMBLY
SPECIFICATIONS - AXTREME BOOM
2. Fifty Inch 50 Cutting Head Specifications
4. Rotary Head Torque Specification
3. Sixty Inch 60 Rotary Mower Head
2006 Alamo Industrial
Mechanical Remote Cable Controled Valve Standard
SPECIFICATIONS - AXTREME BOOM
23456234562272345623456Section72234567
Optional
Joystick
Electronic
Controled Valve
Metric Sizes
8. Hose End Fitting Torque Specification
9. TORQUE VALUES - BOLTS
Inche Sizes
Axtreme Boom Asy. Man 07/06
Tractor Preperations
Section
Axtreme Boom
General Information
General Information / Installation Requirements
LEVELING TRACTOR
General Information / Installation Requirements
WARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards
Replacement Oil Filter
General Information / Installation Requirements
TRACTOR PREPARATION FIGURE 1
General Information / Installation Requirements
Tractor, Area Cleanliness
Cleaning Boom and mower componets electronics
General Information / Installation Requirements
DO NOT WELD On This Unit During or After Installation
General Information / Installation Requirements
Axtreme Boom Asy. Man 07/06
Section 3
2006 Alamo Group Inc
Axtreme Boom
Battery, Exhaust
Fuel Tank Modification With Main Frame Installation
Section
Bracket
Battery Holder Relocation Battery Holder Relocation
Battery
Relocation
Factory Exhaust Mount Bracket
Exhaust / Muffler Relocation
Exhaust/Muffler Relocation
Tractor Factory Exhaust pipe to Turbo
Here
Fuel Tank Replacement Fuel Tank Replacement
Holes
Hole
2 Bolts
Fuel Tank Replacement
Figure 15Bracket
Rear Bracket 1 Bolt Front
Under Mount Frame Asy
Frame Installation
Frame Installation Frame Installation
RH Rear Frame Mount Weldment
Frame Installation
RH Front Frame Mount Weldment
LH Rear Frame Mount Weldment
4 bolts in these 4 places
Frame Installation
Center Section Under Mount Frame Wldmnt
Rear Top Mounting Holes use 3/4 X
Shown from LH side of tractor Front Rear
Frame Installation
Boom Rest Support Axle Strap Weldment
Boom Rest
LH Counter Weight 24 or 30 Foot Boom
Counter Weight Installation
Frame Installation
Weight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin
Frame Installation
Turret Assembly Installation
4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirements
Frame Installation
Bottom Turret Cover
Adjust Boom Swing Stop
Boom Swing Adjustment
Turret Assembly
Adjust Boom Swing Stop
Turret Assembly as seen from the bottom
Axtreme Boom Asy. Man 07/06
Section 4
2006 Alamo Group Inc
Axtreme Boom
Wheel Weight Installation
This section show the secondary weight that can be
Section
Rear Wheel Counter Weight
Fill Left Rear Wheel with Liquid
Description
Wheel Weight
Installing Wheel Weight
Rear Wheel Counter Weight
Wheel Weight Mntg
Axtreme Boom Asy. Man. 07/06
Section
2006 Alamo Group Inc
Axtreme Boom Asy Man 07/06
Typical Pump - Driveline - Hyd Assembly instructions
Section
Axtreme Boom
Pump - Driveline - Hose Removal
Pump - Driveline - Hose Information
Description
Pump - Driveline - Hose Removal
Pump - Driveline - Hose Installation
Pump
23456
Splined Clamp Yoke Tube EndFlange Yoke Shaft End
Pump - Driveline - Hose Installation
Assembly
Shaft 1/2 Assembly
Driveshaft
Pump - Driveline - Hose Installation
Bar to Hold Driveshaft Loosen Clamp Yoke Bolt
Bar to Hold
Pressure Hose to
Hose Installation
Pump - Driveline - Hose Installation
Pressure Hose To Motor
Motor Control Valve Block
Pump - Driveline - Hose Installation
Section 6
Used with Swivel Head Option Only
Cylinder Diverter Valve Block
Diverter Valve
Pump - Driveline - Hose Installation
Return Oil Cooler with Fan
Pump - Driveline - Hose Installation
Return to Filter to Tank
Hyd Schematic - Mechanical Operated Std
Return to Filter to Tank
Hyd Schematic - Electrically Controlled Opt
Axtreme Boom Asy Man 07/06
Section 6
2006 Alamo Industrial
Boom & Head Installation With Hyd Connections
Section
Axtreme Boom
Swing Cyl. Hose
Boom / Head Installation
Boom Installation / Boom Hoses
Swing Cyl. Hose
Turret End Of Boom Boom Mounting Pin Hole
Figure 3A
Figure 3B Figure 3C
Boom / Head Installation
50 Inch Head w/o Swivel Hitch Mount
Boom / Head Installation
Motor Circuit Hoses to Boom Connections Listed as reference
50 Inch Head w/o Swivel Hitch Mount
Pin Hole
Boom / Head Installation
Red Tie
Boom / Head Installation
Orange Tie Blue Tie Red Tie
Orange Tie
Connections w
Hydraulic Hose Connections
Hyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option
Boom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std
Mechanical Control Vale
Diverter Valve
Valve Sections Function
Hydraulic Hose Connections
Electronic
Controled Valve
Hydraulic Hose Connections
Joystick
Return to Filter to Tank
Hyd Schematic - Mechanical Operated Std
Return to Filter to Tank
Hyd Schematic - Electrically Controlled Opt
Axtreme Boom Asy. Man 07/06
Section 7
2006 Alamo Group Inc
Section 8
Remote Valve Cable Installation
Section
Axtreme Boom
ON - OFF Switch Installation
Common Problems
Wire Harness Standard Mechanical Valve
2006 Alamo Industrial
Wire Harness - Cable Controled Valve
Axtreme Boom Asy Man 07/06
Section 8
Valve Remote Cable Controls
Cylinder Control Valve Cables To Valve Spools
Mechanical Remote Cable Controled Valve Standard
Valve Remote Cable Controls
REMOTE CABLE OPERATION AND INSTALLATION
Door/Swivel Tilt Dipper Lift Swing
Valve Remote Cable Controls
Cable Housing
Valve Remote Cable Controls
Handle Out of Neutral Position Cable Retaining Screw & Nut
Valve Remote Cable Controls
14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See Figure
Start
ON - OFF Switch Installation
Spade Fuse
Yellow or
fasteners. Note All wires for the
Wiring Tractor with Remote Cable Cylinder Control Valve
ON - OFF Switch Installation
Ground Wire. The Black
Return to Filter to Tank
Hyd Schematic - Mechanical Operated Std
23456723452262345672345623456
Mechanical
Remote Cable
Standard
Axtreme Boom
Valve Installation
Optional Electric / Hydraulic Joystick Cylinder Control
Section
Used Only with Swivel Head Mount Asy
Swivel Head Option Wiring Harness
Joystick Mounting
Joystick Optional
2006 Alamo Industrial
Joystick Resister
Wiring Harness Used with Joystick Option Only
Joystick Mounting
Wiring Harness used with Joystick Valve Controls Only
Joystick Mounting
2006 Alamo Industrial
Existing Bolts
Joystick Installation
Joystick Mounting
Tractor Dash
SeeAssembly drawings shipped with unit for specific joystick mount
Joystick Mounting
ing instructions
Joystick Mounting
Starter S
Joystick Mounting
Joystick Mounting
Installing Wire Harness To Valve
Lift Swing
Installing Wire Harness To Valve
Joystick Mounting
Door Tilt
Return to Filter to Tank
Hyd Schematic - Electrically Controlled Opt
Optional
Hyd Schematic - Electrically Controlled Opt
Joystick
Electronic
Axtreme Boom
Fill Hydraulic Tank
Start Up Instructions
Section
Fill Hydraulic Tank with Oil
Fill Hydraulic Tank
Pressure
Suction Hose
Sight Gauge Generic Type
Return
Axtreme Boom Asy. Man. 07/06
Section 10
2006 Alamo Group Inc
Axtreme Boom Asy. Manl 07/06
PRE-DELIVERY INSPECTION CHECKLIST
Section
Axtreme Boom
Hydraulic System
PRE-DELIVERY INSPECTION CHECKLIST
Saftey Equipment
Frame and Boom
PRE-DELIVERY INSPECTION CHECKLIST
Flail Mower Head
Tractor Mower Operation Inspection
Post-Operation Inspection
Axtreme Boom Asy. Manl 07/06
Section 11
2006 Alamo Group Inc
Page
Axtreme Boom Assembly Manual P/N
Axtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev
2006 Alamo Group Inc