Manuals / Alamo / Lawn and Garden / Lawn Mower

Alamo 02984405 instruction manual General Information / Installation Requirements

Models: 02984405

1 106

Download 106 pages 12.28 Kb

Page 27

Image 27

DO NOT WELD On This Unit During or After Installation:

General Information / Installation Requirements

WARNING

DO NOT WELD On This Unit During or After Installation:

DO NOT WELD any components or items on this unit after the installation of the maverick Boom has begun. The Maverick Boom uses electronic modules and compo- nents that could be damaged by welding. Before doing any welding ALL ELECTRONIC MODULES AND DISPLAY COMPONENTS MUST BE UNPLUGGED. Check the Tractors Opertion, Repair, Service or any other manual from the tractor manufacturer of the tractor to find any special electronic or special proedures about the tractor electronics. Taking a few minutes to check could save you from a major damage to the electronics.

Axtreme Boom (Asy. Man) 07/06

Section 3 - 7

Page 27

Image 27

Alamo 02984405 General Information / Installation Requirements, DO NOT WELD On This Unit During or After Installation

Contents

ALAMO INDUSTRIAL ASSEMBLY MANUALSTANDARD INSTRUCTIONS BOOM ARM MOWERPage Page TO THE OWNER/OPERATOR/DEALER 2006 Alamo Group Inc Axtreme Boom General Assembly 02-06 RevPART NUMBERS INTRODUCTIONTechnical Service Dept. PH ABOUT THIS MANUAL2006 Alamo Industrial INDEXSection PagePage SAFETY SECTION SectionAxtreme Boom 2006 Alamo Group Inc Safety SectionINSTRUCTIVO Safety SectionLEA EL INSTRUCTIVO LEA ELSG-23 Safety SectionDANGER DANGERDANGER Safety SectionStart tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions DANGER DANGERDANGER DANGER Safety Section2006 Alamo Industrial Model SpecificationsSection Axtreme BoomDO NOT SPECIFICATIONS - AXTREME BOOM1. Pump Specifications READ THIS BEFORE BEGINNING ASSEMBLYSPECIFICATIONS - AXTREME BOOM 2. Fifty Inch 50 Cutting Head Specifications4. Rotary Head Torque Specification 3. Sixty Inch 60 Rotary Mower Head2006 Alamo Industrial Mechanical Remote Cable Controled Valve StandardSPECIFICATIONS - AXTREME BOOM 23456234562272345623456Section72234567Optional JoystickElectronic Controled ValveMetric Sizes 8. Hose End Fitting Torque Specification9. TORQUE VALUES - BOLTS Inche SizesAxtreme Boom Asy. Man 07/06 Tractor PreperationsSection Axtreme BoomGeneral Information General Information / Installation RequirementsLEVELING TRACTOR General Information / Installation RequirementsWARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards Replacement Oil Filter General Information / Installation RequirementsTRACTOR PREPARATION FIGURE 1 General Information / Installation RequirementsTractor, Area Cleanliness Cleaning Boom and mower componets electronicsGeneral Information / Installation Requirements DO NOT WELD On This Unit During or After Installation General Information / Installation RequirementsAxtreme Boom Asy. Man 07/06 Section 32006 Alamo Group Inc Axtreme Boom Battery, ExhaustFuel Tank Modification With Main Frame Installation SectionBracket Battery Holder Relocation Battery Holder RelocationBattery RelocationFactory Exhaust Mount Bracket Exhaust / Muffler RelocationExhaust/Muffler Relocation Tractor Factory Exhaust pipe to TurboHere Fuel Tank Replacement Fuel Tank ReplacementHoles Hole2 Bolts Fuel Tank ReplacementFigure 15Bracket Rear Bracket 1 Bolt FrontUnder Mount Frame Asy Frame InstallationFrame Installation Frame Installation RH Rear Frame Mount Weldment Frame InstallationRH Front Frame Mount Weldment LH Rear Frame Mount Weldment4 bolts in these 4 places Frame InstallationCenter Section Under Mount Frame Wldmnt Rear Top Mounting Holes use 3/4 XShown from LH side of tractor Front Rear Frame InstallationBoom Rest Support Axle Strap Weldment Boom RestLH Counter Weight 24 or 30 Foot Boom Counter Weight InstallationFrame Installation Weight Attaching Pin, Short Pin Rear side Weight Mount Attaching PinFrame Installation Turret Assembly Installation4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirements Frame InstallationBottom Turret Cover Adjust Boom Swing StopBoom Swing Adjustment Turret AssemblyAdjust Boom Swing Stop Turret Assembly as seen from the bottomAxtreme Boom Asy. Man 07/06 Section 42006 Alamo Group Inc Axtreme Boom Wheel Weight InstallationThis section show the secondary weight that can be SectionRear Wheel Counter Weight Fill Left Rear Wheel with LiquidDescription Wheel Weight Installing Wheel WeightRear Wheel Counter Weight Wheel Weight MntgAxtreme Boom Asy. Man. 07/06 Section2006 Alamo Group Inc Axtreme Boom Asy Man 07/06 Typical Pump - Driveline - Hyd Assembly instructionsSection Axtreme BoomPump - Driveline - Hose Removal Pump - Driveline - Hose InformationDescription Pump - Driveline - Hose Removal Pump - Driveline - Hose InstallationPump 23456Splined Clamp Yoke Tube EndFlange Yoke Shaft End Pump - Driveline - Hose InstallationAssembly Shaft 1/2 AssemblyDriveshaft Pump - Driveline - Hose InstallationBar to Hold Driveshaft Loosen Clamp Yoke Bolt Bar to HoldPressure Hose to Hose InstallationPump - Driveline - Hose Installation Pressure Hose To MotorMotor Control Valve Block Pump - Driveline - Hose InstallationSection 6 Used with Swivel Head Option Only Cylinder Diverter Valve BlockDiverter Valve Pump - Driveline - Hose InstallationReturn Oil Cooler with Fan Pump - Driveline - Hose InstallationReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdReturn to Filter to Tank Hyd Schematic - Electrically Controlled OptAxtreme Boom Asy Man 07/06 Section 62006 Alamo Industrial Boom & Head Installation With Hyd Connections SectionAxtreme Boom Swing Cyl. Hose Boom / Head InstallationBoom Installation / Boom Hoses Swing Cyl. HoseTurret End Of Boom Boom Mounting Pin Hole Figure 3AFigure 3B Figure 3C Boom / Head Installation50 Inch Head w/o Swivel Hitch Mount Boom / Head InstallationMotor Circuit Hoses to Boom Connections Listed as reference 50 Inch Head w/o Swivel Hitch MountPin Hole Boom / Head InstallationRed Tie Boom / Head InstallationOrange Tie Blue Tie Red Tie Orange TieConnections w Hydraulic Hose ConnectionsHyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option Boom Cylinder Circuit Hoses Mechanical Cable Controlled Valve StdMechanical Control Vale Diverter ValveValve Sections Function Hydraulic Hose ConnectionsElectronic Controled ValveHydraulic Hose Connections JoystickReturn to Filter to Tank Hyd Schematic - Mechanical Operated StdReturn to Filter to Tank Hyd Schematic - Electrically Controlled OptAxtreme Boom Asy. Man 07/06 Section 72006 Alamo Group Inc Section 8 Remote Valve Cable InstallationSection Axtreme BoomON - OFF Switch Installation Common ProblemsWire Harness Standard Mechanical Valve 2006 Alamo Industrial Wire Harness - Cable Controled ValveAxtreme Boom Asy Man 07/06 Section 8Valve Remote Cable Controls Cylinder Control Valve Cables To Valve SpoolsMechanical Remote Cable Controled Valve Standard Valve Remote Cable Controls REMOTE CABLE OPERATION AND INSTALLATIONDoor/Swivel Tilt Dipper Lift Swing Valve Remote Cable ControlsCable Housing Valve Remote Cable ControlsHandle Out of Neutral Position Cable Retaining Screw & Nut Valve Remote Cable Controls 14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See FigureStart ON - OFF Switch InstallationSpade Fuse Yellow orfasteners. Note All wires for the Wiring Tractor with Remote Cable Cylinder Control ValveON - OFF Switch Installation Ground Wire. The BlackReturn to Filter to Tank Hyd Schematic - Mechanical Operated Std23456723452262345672345623456 MechanicalRemote Cable StandardAxtreme Boom Valve InstallationOptional Electric / Hydraulic Joystick Cylinder Control SectionUsed Only with Swivel Head Mount Asy Swivel Head Option Wiring HarnessJoystick Mounting Joystick Optional2006 Alamo Industrial Joystick ResisterWiring Harness Used with Joystick Option Only Joystick MountingWiring Harness used with Joystick Valve Controls Only Joystick Mounting2006 Alamo Industrial Existing Bolts Joystick InstallationJoystick Mounting Tractor DashSeeAssembly drawings shipped with unit for specific joystick mount Joystick Mountinging instructions Joystick Mounting Starter S Joystick MountingJoystick Mounting Installing Wire Harness To ValveLift Swing Installing Wire Harness To ValveJoystick Mounting Door TiltReturn to Filter to Tank Hyd Schematic - Electrically Controlled OptOptional Hyd Schematic - Electrically Controlled OptJoystick ElectronicAxtreme Boom Fill Hydraulic TankStart Up Instructions SectionFill Hydraulic Tank with Oil Fill Hydraulic TankPressure Suction HoseSight Gauge Generic Type ReturnAxtreme Boom Asy. Man. 07/06 Section 102006 Alamo Group Inc Axtreme Boom Asy. Manl 07/06 PRE-DELIVERY INSPECTION CHECKLISTSection Axtreme BoomHydraulic System PRE-DELIVERY INSPECTION CHECKLISTSaftey Equipment Frame and BoomPRE-DELIVERY INSPECTION CHECKLIST Flail Mower HeadTractor Mower Operation Inspection Post-Operation InspectionAxtreme Boom Asy. Manl 07/06 Section 112006 Alamo Group Inc Page Axtreme Boom Assembly Manual P/N Axtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev2006 Alamo Group Inc