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Alamo 02984405 instruction manual

Models: 02984405

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Contents

BOOM ARM MOWER ASSEMBLY MANUALSTANDARD INSTRUCTIONS ALAMO INDUSTRIALPage Page TO THE OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev 2006 Alamo Group IncABOUT THIS MANUAL INTRODUCTIONTechnical Service Dept. PH PART NUMBERSPage INDEXSection 2006 Alamo IndustrialPage Axtreme Boom SAFETY SECTIONSection Safety Section 2006 Alamo Group IncLEA EL Safety SectionLEA EL INSTRUCTIVO INSTRUCTIVODANGER Safety SectionDANGER SG-23DANGER DANGER Safety SectionStart tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions DANGERSafety Section DANGER DANGERAxtreme Boom Model SpecificationsSection 2006 Alamo IndustrialREAD THIS BEFORE BEGINNING ASSEMBLY SPECIFICATIONS - AXTREME BOOM1. Pump Specifications DO NOT3. Sixty Inch 60 Rotary Mower Head 2. Fifty Inch 50 Cutting Head Specifications4. Rotary Head Torque Specification SPECIFICATIONS - AXTREME BOOM23456234562272345623456Section72234567 Mechanical Remote Cable Controled Valve StandardSPECIFICATIONS - AXTREME BOOM 2006 Alamo IndustrialControled Valve JoystickElectronic OptionalInche Sizes 8. Hose End Fitting Torque Specification9. TORQUE VALUES - BOLTS Metric SizesAxtreme Boom Tractor PreperationsSection Axtreme Boom Asy. Man 07/06General Information / Installation Requirements General InformationWARNING! Safety signs with signal word WARNING are typically used to point out more serious hazards LEVELING TRACTORGeneral Information / Installation Requirements General Information / Installation Requirements Replacement Oil FilterGeneral Information / Installation Requirements TRACTOR PREPARATION FIGURE 1General Information / Installation Requirements Tractor, Area CleanlinessCleaning Boom and mower componets electronics General Information / Installation Requirements DO NOT WELD On This Unit During or After Installation2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 3 Section Battery, ExhaustFuel Tank Modification With Main Frame Installation Axtreme BoomRelocation Battery Holder Relocation Battery Holder RelocationBattery BracketTractor Factory Exhaust pipe to Turbo Exhaust / Muffler RelocationExhaust/Muffler Relocation Factory Exhaust Mount BracketHole Fuel Tank Replacement Fuel Tank ReplacementHoles HereRear Bracket 1 Bolt Front Fuel Tank ReplacementFigure 15Bracket 2 BoltsFrame Installation Under Mount Frame AsyFrame Installation Frame Installation LH Rear Frame Mount Weldment Frame InstallationRH Front Frame Mount Weldment RH Rear Frame Mount WeldmentRear Top Mounting Holes use 3/4 X Frame InstallationCenter Section Under Mount Frame Wldmnt 4 bolts in these 4 placesBoom Rest Frame InstallationBoom Rest Support Axle Strap Weldment Shown from LH side of tractor Front RearWeight Attaching Pin, Short Pin Rear side Weight Mount Attaching Pin Counter Weight InstallationFrame Installation LH Counter Weight 24 or 30 Foot BoomTurret Assembly Installation Frame InstallationFrame Installation 4. Turret Assembly Grease Fittings. The turret assembly has three grease fittings around the OD of it. The grease fittings are 120 apart, this is to make certain that the bearing will be greased all the way around because of the large diameter of the bearing. This bearing must be greased before unit is put into service. It is easier to get to grease fittings now than after boom has been installed. On the under side of the turret assembly are the grease fittings for the swing cylinder pivot mounts, these need to be greased before operating the unit. Also there is a bolt on cover on the under side of turret that will be installed See Figure 40 at a later time. Greasing the cylinder pivots will need to be done before the cover is installed See Figure 39 and the boom swing stop will need to be adjusted, but this cannot be done until a later time making it best to leave this cover of until then. After greasing components at assembly of unit operator should consult the operators manual for maintenance requirementsTurret Assembly Adjust Boom Swing StopBoom Swing Adjustment Bottom Turret CoverTurret Assembly as seen from the bottom Adjust Boom Swing Stop2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 4 Section Wheel Weight InstallationThis section show the secondary weight that can be Axtreme BoomDescription Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Wheel Weight Mntg Installing Wheel WeightRear Wheel Counter Weight Wheel Weight2006 Alamo Group Inc Axtreme Boom Asy. Man. 07/06Section Axtreme Boom Typical Pump - Driveline - Hyd Assembly instructionsSection Axtreme Boom Asy Man 07/06Description Pump - Driveline - Hose RemovalPump - Driveline - Hose Information 23456 Pump - Driveline - Hose InstallationPump Pump - Driveline - Hose RemovalShaft 1/2 Assembly Pump - Driveline - Hose InstallationAssembly Splined Clamp Yoke Tube EndFlange Yoke Shaft EndBar to Hold Pump - Driveline - Hose InstallationBar to Hold Driveshaft Loosen Clamp Yoke Bolt DriveshaftPressure Hose To Motor Hose InstallationPump - Driveline - Hose Installation Pressure Hose toSection 6 Motor Control Valve BlockPump - Driveline - Hose Installation Pump - Driveline - Hose Installation Cylinder Diverter Valve BlockDiverter Valve Used with Swivel Head Option OnlyPump - Driveline - Hose Installation Return Oil Cooler with FanHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to Tank2006 Alamo Industrial Axtreme Boom Asy Man 07/06Section 6 Axtreme Boom Boom & Head Installation With Hyd ConnectionsSection Swing Cyl. Hose Boom / Head InstallationBoom Installation / Boom Hoses Swing Cyl. HoseBoom / Head Installation Figure 3AFigure 3B Figure 3C Turret End Of Boom Boom Mounting Pin Hole50 Inch Head w/o Swivel Hitch Mount Boom / Head InstallationMotor Circuit Hoses to Boom Connections Listed as reference 50 Inch Head w/o Swivel Hitch MountBoom / Head Installation Pin HoleOrange Tie Boom / Head InstallationOrange Tie Blue Tie Red Tie Red TieBoom Cylinder Circuit Hoses Mechanical Cable Controlled Valve Std Hydraulic Hose ConnectionsHyd Hose Codes at Control Valve & Head Swivel Divertor Valve Option Connections wHydraulic Hose Connections Diverter ValveValve Sections Function Mechanical Control ValeJoystick Controled ValveHydraulic Hose Connections ElectronicHyd Schematic - Mechanical Operated Std Return to Filter to TankHyd Schematic - Electrically Controlled Opt Return to Filter to Tank2006 Alamo Group Inc Axtreme Boom Asy. Man 07/06Section 7 Axtreme Boom Remote Valve Cable InstallationSection Section 8Wire Harness Standard Mechanical Valve ON - OFF Switch InstallationCommon Problems Section 8 Wire Harness - Cable Controled ValveAxtreme Boom Asy Man 07/06 2006 Alamo IndustrialMechanical Remote Cable Controled Valve Standard Valve Remote Cable ControlsCylinder Control Valve Cables To Valve Spools REMOTE CABLE OPERATION AND INSTALLATION Valve Remote Cable ControlsValve Remote Cable Controls Door/Swivel Tilt Dipper Lift SwingHandle Out of Neutral Position Cable Retaining Screw & Nut Cable HousingValve Remote Cable Controls 14. Control Handle Stand is bolted to the floor of the Cab under the Floor Mat on the right hand side oir to the cab support post with a fabricated bracket.. There is a rubber plug in floor under floor mat here. Remove and/or cut the rubber plug to run the cables and wire harness through it. The opening around cables through rubber plug can be sealed using silicone sealer. Floor mat will lay back down around cables and leave a small area of floor mat opening. See Figure Valve Remote Cable ControlsYellow or ON - OFF Switch InstallationSpade Fuse StartGround Wire. The Black Wiring Tractor with Remote Cable Cylinder Control ValveON - OFF Switch Installation fasteners. Note All wires for theHyd Schematic - Mechanical Operated Std Return to Filter to TankStandard MechanicalRemote Cable 23456723452262345672345623456Section Valve InstallationOptional Electric / Hydraulic Joystick Cylinder Control Axtreme BoomJoystick Optional Swivel Head Option Wiring HarnessJoystick Mounting Used Only with Swivel Head Mount AsyJoystick Mounting Joystick ResisterWiring Harness Used with Joystick Option Only 2006 Alamo Industrial2006 Alamo Industrial Wiring Harness used with Joystick Valve Controls OnlyJoystick Mounting Tractor Dash Joystick InstallationJoystick Mounting Existing Boltsing instructions SeeAssembly drawings shipped with unit for specific joystick mountJoystick Mounting Joystick Mounting Joystick Mounting Starter SInstalling Wire Harness To Valve Joystick MountingDoor Tilt Installing Wire Harness To ValveJoystick Mounting Lift SwingHyd Schematic - Electrically Controlled Opt Return to Filter to TankElectronic Hyd Schematic - Electrically Controlled OptJoystick OptionalSection Fill Hydraulic TankStart Up Instructions Axtreme BoomFill Hydraulic Tank Fill Hydraulic Tank with OilReturn Suction HoseSight Gauge Generic Type Pressure2006 Alamo Group Inc Axtreme Boom Asy. Man. 07/06Section 10 Axtreme Boom PRE-DELIVERY INSPECTION CHECKLISTSection Axtreme Boom Asy. Manl 07/06Frame and Boom PRE-DELIVERY INSPECTION CHECKLISTSaftey Equipment Hydraulic SystemPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection PRE-DELIVERY INSPECTION CHECKLIST2006 Alamo Group Inc Axtreme Boom Asy. Manl 07/06Section 11 Page 2006 Alamo Group Inc Axtreme Boom Assembly Manual P/NAxtreme Boom Asy. Man 07/06 STANDRAD ASSEMBLY INSTRUCTIONS Rev