Contents
 AOC 15/50 Wind Turbine Generator
Page
 Tower and Wind Turbine Generator Installation
Disclaimer
 Electrical Installation
Part
 Appendix J Wire, Cable and Bolt Specifications
Appendix C Assembly Drawings for 24.4 m 80 ft Tower
Appendix D Assembly Drawings for 30.5 m 100 ft Tower
Appendix N Hand Signals for Crane Operators
 MailAOC@Vermontel.Net
 Disclaimer
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 Part
 Part
 Introduction
 Manual Use
 Personnel Definitions Installation Personnel
Operational Personnel
 Maintenance Personnel
 System Description
 General Description and Features of the Turbine
 System Description
 AOC 15/50 Wind turbine assembly, drive train detail
 Control System Description
Operation Description
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 Safety Guidelines
BED
 Safety Equipment
Personnel Training
 Start-up and Shut-down Safety Procedures
Securing Machine for Maintenance and Repair
 Climbing Safety
Secure anchor points for service work
 Electrical Safety
Weather Related Safety
 Emergency Procedure
 Safety Guidelines
 Safety Guidelines
 Part
 Part
 Planning and Installation Checklist
 Siting Factors
Utility Factors
 Permits and Approvals
Plans and Drawings
 Construction Planning Considerations
 Installation Tools and Equipment
Electrical Planning Considerations
 Installation Personnel Considerations
General Installation/Commissioning Timeline
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 Planning and Installation Checklist
 Site Preparation
 Site Access
Foundation Installation
 Receiving the Wind Turbine at the Site
 Site Preparation
 Tower Assembly AT the Burlington Electric Department Project
 Tower Assembly
 Tower Erection
 Wind Turbine Component Preparation Tip Brake Installation
 Tower and Wind Turbine Generator Installation
 Parking brake manual release
 Blade Installation
 Unlock Lock Yaw Lock Bottom View
Yaw lock on tower top
 Tower top casting
 Corner Bolts
 Pitch adjustment
 Ground
11 Attachment of the second blade Lift Preparation
 KEA
 13 Wind turbine generator lift
 Third Blade Attached Approx Ft
 Lifting and Securing the Wind Turbine
 Wind Turbine Complete Installation in Morocco
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 Electrical Installation
Utility Interface
 Electrical Installation
 Electrical Installation
 Electrical Installation
 Electrical Installation
 Anemometer Mast and Cable Wiring
Anemometer
 Control Box Connections
Control box at Kotzebue Electric Association
 Twist Cables and Junction Box
 Function Tests and Commissioning
 Function Tests and Commissioning
 Generator Test
 Function Tests and Commissioning
 Part
 Part
 Wind Turbine Operation
 Normal Operation
Function Type Description
 Turbine TEST/OFF/ON Turbine OFF
Turbine on
 Parking Brake Release
Turbine Test
Heater on
 2 PLC control system monitoring
 Operator Interface Indicating Lights
Rotor Jog
Dynamic Brake
PLC Description
 Temperature. Must be reset manually
 Test OFF on
 Inside of a typical turbine controller
 PLC Inputs
Function Description
 Emergency Operation
PLC Outputs
Control Systems Options
 Emergency Stop Pulled Out
Power Up
Emergency Stop Pushed
Test Operation
 Dynamic Brake Test
Anemometer Signal Test
Rotor Jog Test
 Emergency Shut down Test
Speed Sensor Signal Test
Normal Start-up/Shut-down Test
Low Wind Shut Down Test
 Lightning
Ice and Snow
 Temperature and Elevation
Corrected Output = Ps * Ct * Ca
 Solution
Acoustics
 Wind Turbine Operation
 System Monitoring
 Output Analysis
Kilowatt-Hour Meter Applications
Anemometers
Output Analysis Worksheet
 Wind Energy Data Sheet
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 Maintenance
 Rotor Assembly
 Drive Train Assembly
 Power Distribution System/Controls
 Maintenance Schedule
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 Troubleshooting
 Braking System
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 Troubleshooting
 3 Dynamic brake resistors
 Blades
Generator
Gearbox
Twist Cable
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 Yaw Bearing
Troubleshooting Summary
Symptom Potential Cause Resolution
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 Troubleshooting 104
 Spare Parts
 Spare Parts Requirements
 Appendix a Specifications
 108
 Drive Train Tower Interface
 REV. September
 Appendix A-3 Performance Characteristics 111
 Appendix A-3 Performance Characteristics 112
 113
 114
 Appendix B-1 Drivetrain Assembly
 Appendix B-2 Tip Brake Assembly 116
 Appendix B-3 Anemometer Boom Details 117
 Appendix B-4 Twist Cable Jct Box Detail 118
 119
 120
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 Appendix C-2 Assembly Details for SSV N277 122
 Appendix C-3 Assembly Details for SSV N499 123
 Appendix C-4 Assembly Details for SSV N377 124
 Appendix C-5 Assembly Details for SSV N323 Base 125
 Appendix C-5 Assembly Details for SSV N323 Base 126
 127
 128
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 Appendix D-2 Assembly Details for SSV N277 130
 Appendix D-3 Assembly Details for SSV N499 131
 Appendix D-4 Assembly Details for SSV N377 132
 Appendix D-5 Assembly Details for SSV N201 Base 133
 Appendix D-6 Assembly Details for SSV N322 Base 134
 Appendix E Crate Dimensions and Weights
 136
 Appendix E Crate Dimensions and Weights 137
 138
 Appendix F Foundation Loads and Details
 140
 Appendix F-1 Foundation Loads and Details 141
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 Appendix F-6 Anchor Bolt Template Installation, Sheet 146
 Appendix F-7 Anchor Bolt Template Installation, Sheet 147
 148
 Appendix G Installation Records
 150
 Installation Records
 Blade Mounting
Tower Assembly and Tower Erection
Inspection of Shipped Components
 QA approval signature Date
Tip Brake Installation
Installing Turbine
 Appendix G-3 Commissioning QA Checklist 154
 Appendix H Maintenance Records
 156
 Appendix H-1 Maintenance Records 157
 Annually
Six months after turbine installation
Monthly ground level inspection
Every two years or after severe events
 Appendix H-3 Voltage to Wind Speed Conversion Table 159
 Appendix H-3 Voltage to Wind Speed Conversion Table 160
 Appendix I Tools and Equipment
 162
 Appendix I-1 Recommended Tools For Installation 163
 Tools Required For Field Service Maintenance
 165
 166
 Description Type
For distances greater than 300m consult AOC
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 Procedure for Bolt Replacement Requiring Loctite
 170
 Appendix K Planning
 172
 Appendix K-1 Procurement Responsibilities 173
Procurement Responsibility
 Appendix K-2 Required Customer Power Grid Information 174
 Appendix L 50Hz Electrical Schematics
 176
 Appendix L-1 50 Hz Table of Contents 177
 Appendix L-2 AOC 15/50 Single Line Diagram, 50 Hz 178
 Control System Enclosures Tower
 Appendix L-4 AOC 15/50 System Input Wiring, 50 Hz 180
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 Appendix L-6 AOC 15/50 120 VAC Wiring Diagram, 50 Hz 182
 Appendix L-7 AOC 15/50 120 VAC Wiring Diagram, 50 Hz 183
 Appendix L-7 AOC 15/50 120 VAC Wiring Diagram, 50 Hz 184
 Atlantic Orient Corporation
 Atlantic Orient Corporation
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 Atlantic Orient Corporation
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 Atlantic Orient Corporation PO Box 1097 Norwich, VT
 Atlantic Orient Corporation
 Appendix L-21 AOC 15/50 Relay Wiring, 50 Hz 198
 PO Box 1097 Norwich, VT
 Appendix L-23 AOC 15/50 PLC Wiring Slot #2, 50Hz 200
 Appendix L-24 AOC 15/50 PLC Wiring Slot #3, 50Hz 201
 202
 Appendix M 60 Hz Electrical Schematics
 204
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 Appendix M-2 AOC 15/50 Single Line Diagram, 60 Hz 206
 Control System Enclosures Tower
 Appendix M-4 AOC 15/50 System Input Wiring, 60 Hz 208
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 Appendix M-6 AOC 15/50 120 VAC Wiring Diagram, 60 Hz 210
 Appendix M-7 AOC 15/50 120 VAC Wiring Diagram, 60 Hz 211
 Appendix M-8 AOC 15/50 120 VAC Wiring Diagram, 60 Hz 212
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 Atlantic Orient Corporation
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 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055
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 Atlantic Orient Corporation
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 Shaft Speed
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 Appendix M-22 AOC 15/50 Relay Wiring, 60 Hz 226
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 Appendix M-24 AOC 15/50 PLC Wiring Slot #2, 60Hz 228
 Appendix M-24 AOC 15/50 PLC Wiring Slot #2, 60Hz 229
 Appendix M-24 AOC 15/50 PLC Wiring Slot #2, 60Hz 230
 231
 232
 Appendix N Hand Signals for Crane Operation 233