Contents
AOC 15/50 Wind Turbine Generator
Page
Tower and Wind Turbine Generator Installation
Disclaimer
Electrical Installation
Part
Appendix J Wire, Cable and Bolt Specifications
Appendix C Assembly Drawings for 24.4 m 80 ft Tower
Appendix D Assembly Drawings for 30.5 m 100 ft Tower
Appendix N Hand Signals for Crane Operators
MailAOC@Vermontel.Net
Disclaimer
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Part
Part
Introduction
Manual Use
Personnel Definitions Installation Personnel
Operational Personnel
Maintenance Personnel
System Description
General Description and Features of the Turbine
System Description
AOC 15/50 Wind turbine assembly, drive train detail
Control System Description
Operation Description
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Safety Guidelines
BED
Safety Equipment
Personnel Training
Start-up and Shut-down Safety Procedures
Securing Machine for Maintenance and Repair
Climbing Safety
Secure anchor points for service work
Electrical Safety
Weather Related Safety
Emergency Procedure
Safety Guidelines
Safety Guidelines
Part
Part
Planning and Installation Checklist
Siting Factors
Utility Factors
Permits and Approvals
Plans and Drawings
Construction Planning Considerations
Installation Tools and Equipment
Electrical Planning Considerations
Installation Personnel Considerations
General Installation/Commissioning Timeline
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Planning and Installation Checklist
Site Preparation
Site Access
Foundation Installation
Receiving the Wind Turbine at the Site
Site Preparation
Tower Assembly AT the Burlington Electric Department Project
Tower Assembly
Tower Erection
Wind Turbine Component Preparation Tip Brake Installation
Tower and Wind Turbine Generator Installation
Parking brake manual release
Blade Installation
Unlock Lock Yaw Lock Bottom View
Yaw lock on tower top
Tower top casting
Corner Bolts
Pitch adjustment
Ground
11 Attachment of the second blade Lift Preparation
KEA
13 Wind turbine generator lift
Third Blade Attached Approx Ft
Lifting and Securing the Wind Turbine
Wind Turbine Complete Installation in Morocco
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Electrical Installation
Utility Interface
Electrical Installation
Electrical Installation
Electrical Installation
Electrical Installation
Anemometer Mast and Cable Wiring
Anemometer
Control Box Connections
Control box at Kotzebue Electric Association
Twist Cables and Junction Box
Function Tests and Commissioning
Function Tests and Commissioning
Generator Test
Function Tests and Commissioning
Part
Part
Wind Turbine Operation
Normal Operation
Function Type Description
Turbine TEST/OFF/ON Turbine OFF
Turbine on
Parking Brake Release
Turbine Test
Heater on
2 PLC control system monitoring
Operator Interface Indicating Lights
Rotor Jog
Dynamic Brake
PLC Description
Temperature. Must be reset manually
Test OFF on
Inside of a typical turbine controller
PLC Inputs
Function Description
Emergency Operation
PLC Outputs
Control Systems Options
Emergency Stop Pulled Out
Power Up
Emergency Stop Pushed
Test Operation
Dynamic Brake Test
Anemometer Signal Test
Rotor Jog Test
Emergency Shut down Test
Speed Sensor Signal Test
Normal Start-up/Shut-down Test
Low Wind Shut Down Test
Lightning
Ice and Snow
Temperature and Elevation
Corrected Output = Ps * Ct * Ca
Solution
Acoustics
Wind Turbine Operation
System Monitoring
Output Analysis
Kilowatt-Hour Meter Applications
Anemometers
Output Analysis Worksheet
Wind Energy Data Sheet
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Maintenance
Rotor Assembly
Drive Train Assembly
Power Distribution System/Controls
Maintenance Schedule
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Troubleshooting
Braking System
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Troubleshooting
3 Dynamic brake resistors
Blades
Generator
Gearbox
Twist Cable
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Yaw Bearing
Troubleshooting Summary
Symptom Potential Cause Resolution
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Troubleshooting 104
Spare Parts
Spare Parts Requirements
Appendix a Specifications
108
Drive Train Tower Interface
REV. September
Appendix A-3 Performance Characteristics 111
Appendix A-3 Performance Characteristics 112
113
114
Appendix B-1 Drivetrain Assembly
Appendix B-2 Tip Brake Assembly 116
Appendix B-3 Anemometer Boom Details 117
Appendix B-4 Twist Cable Jct Box Detail 118
119
120
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Appendix C-2 Assembly Details for SSV N277 122
Appendix C-3 Assembly Details for SSV N499 123
Appendix C-4 Assembly Details for SSV N377 124
Appendix C-5 Assembly Details for SSV N323 Base 125
Appendix C-5 Assembly Details for SSV N323 Base 126
127
128
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Appendix D-2 Assembly Details for SSV N277 130
Appendix D-3 Assembly Details for SSV N499 131
Appendix D-4 Assembly Details for SSV N377 132
Appendix D-5 Assembly Details for SSV N201 Base 133
Appendix D-6 Assembly Details for SSV N322 Base 134
Appendix E Crate Dimensions and Weights
136
Appendix E Crate Dimensions and Weights 137
138
Appendix F Foundation Loads and Details
140
Appendix F-1 Foundation Loads and Details 141
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Appendix F-6 Anchor Bolt Template Installation, Sheet 146
Appendix F-7 Anchor Bolt Template Installation, Sheet 147
148
Appendix G Installation Records
150
Installation Records
Blade Mounting
Tower Assembly and Tower Erection
Inspection of Shipped Components
QA approval signature Date
Tip Brake Installation
Installing Turbine
Appendix G-3 Commissioning QA Checklist 154
Appendix H Maintenance Records
156
Appendix H-1 Maintenance Records 157
Annually
Six months after turbine installation
Monthly ground level inspection
Every two years or after severe events
Appendix H-3 Voltage to Wind Speed Conversion Table 159
Appendix H-3 Voltage to Wind Speed Conversion Table 160
Appendix I Tools and Equipment
162
Appendix I-1 Recommended Tools For Installation 163
Tools Required For Field Service Maintenance
165
166
Description Type
For distances greater than 300m consult AOC
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Procedure for Bolt Replacement Requiring Loctite
170
Appendix K Planning
172
Appendix K-1 Procurement Responsibilities 173
Procurement Responsibility
Appendix K-2 Required Customer Power Grid Information 174
Appendix L 50Hz Electrical Schematics
176
Appendix L-1 50 Hz Table of Contents 177
Appendix L-2 AOC 15/50 Single Line Diagram, 50 Hz 178
Control System Enclosures Tower
Appendix L-4 AOC 15/50 System Input Wiring, 50 Hz 180
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Appendix L-6 AOC 15/50 120 VAC Wiring Diagram, 50 Hz 182
Appendix L-7 AOC 15/50 120 VAC Wiring Diagram, 50 Hz 183
Appendix L-7 AOC 15/50 120 VAC Wiring Diagram, 50 Hz 184
Atlantic Orient Corporation
Atlantic Orient Corporation
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Atlantic Orient Corporation
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Atlantic Orient Corporation PO Box 1097 Norwich, VT
Atlantic Orient Corporation
Appendix L-21 AOC 15/50 Relay Wiring, 50 Hz 198
PO Box 1097 Norwich, VT
Appendix L-23 AOC 15/50 PLC Wiring Slot #2, 50Hz 200
Appendix L-24 AOC 15/50 PLC Wiring Slot #3, 50Hz 201
202
Appendix M 60 Hz Electrical Schematics
204
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Appendix M-2 AOC 15/50 Single Line Diagram, 60 Hz 206
Control System Enclosures Tower
Appendix M-4 AOC 15/50 System Input Wiring, 60 Hz 208
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Appendix M-6 AOC 15/50 120 VAC Wiring Diagram, 60 Hz 210
Appendix M-7 AOC 15/50 120 VAC Wiring Diagram, 60 Hz 211
Appendix M-8 AOC 15/50 120 VAC Wiring Diagram, 60 Hz 212
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Atlantic Orient Corporation
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Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055
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Atlantic Orient Corporation
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Shaft Speed
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Appendix M-22 AOC 15/50 Relay Wiring, 60 Hz 226
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Appendix M-24 AOC 15/50 PLC Wiring Slot #2, 60Hz 228
Appendix M-24 AOC 15/50 PLC Wiring Slot #2, 60Hz 229
Appendix M-24 AOC 15/50 PLC Wiring Slot #2, 60Hz 230
231
232
Appendix N Hand Signals for Crane Operation 233