IPF8000 | Canon 2163B002 instruction

Service Manual

iPF8000 series

iPF8000

Oct 3 2006

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Canon 2163B002 service manual IPF8000

Contents

IPF8000 Page Application Symbols Used Introduction Page Contents Installation DISASSEMBLY/REASSEMBLY Troubleshooting When Service Call Errors Occur Service Mode Contents Product Description Page Product Overview Page Features FeaturesProduct Overview Product Overview Cutter unit Ink tankRoll holder Media take-up unit option General Specifications Product SpecificationsConsumables Sheet delivery capability Printing mode Detailed SpecificationsInterface Specifications USB standard Front Names and Functions of ComponentsIEEE1394 option Carriage Rear Internal parts Basic OperationOperation panel Main menu operations Main menuMap of the main menu Main Menu Automatic Lowest,Low,Standard,High Chapter TCP/IP ISO A3+ Meaning of code address Safety Precautions Moving Parts Safety and Precautions Adhesion of Ink How to Handle the Printhead Other Precautions PrintheadElectrical Parts Capping When the printer is not used for a long timeConductivity of Ink Handling the Printer Precautions Against Static Electricity Precautions When Servicing PrinterPrecautions for Disassembly/Reassembly Self-diagnostic feature Chapter Technical Reference Page Basic Operation Outline Detection Functions with Sensors Operation Sequence at Power-on Printer DiagramBasic Operation Outline Firmware Power-off sequence Operation Sequence at Power-off Print Control Sleep mode Print Position Adjustment FunctionHead Management Printhead Overheating Protection Control Outline Printer Mechanical SystemInk Passage 2.3.2.1 Ink Passage Structure of Ink Tank Unit Ink Tank Unit Eeprom Functions of Carriage unit Carriage Unit Chapter Nozzle arrangement Structure of Printhead Purge Unit Nozzle assembly structure Caps Ink supply function Pump Wipers Air Flow Maintenance CartridgePaper Path Outline Memo Basic operation of the paper loading sequence Paper Path Printer Electrical SystemOutline Overview Main Controller Main controller components Power ON/OFF control function Heat Enable signal control functionLinear scale count function Dot count function Head Relay PCB Head relay PCB components Carriage Relay PCB Carriage relay PCB componentsMotor Driver Media take-up unit components Detection Functions with Sensors Power Supply Power supply block diagramCover system Pump cam sensor Ink passage system Valve open/closed detection sensor Pump encoderAgitation cam sensor Ink detection sensor Carriage system Humidity sensor Paper path system Humidity sensor Media take-up UnitMedia take-up on/off sensor Media take-up paper detection sensorPage Installation Page Installation Page Unpacking and Installation Checking the Contents InstallationMaking Pre-Checks Stand and basket Media take-up unit option Assembling the Stand Chapter Memo Installing the Printer Installing the Basket Chapter Chapter Chapter Installing the Media Take-Up Unit Option Chapter Chapter Chapter Chapter Chapter Removing Protection Materials Remove the screw and remove the belt stopper Close the ejection guide and the upper cover Page DISASSEMBLY/REASSEMBLY Page Service Parts Page Disassembly/Reassembly Service PartsService parts Diassembly/Reassembly Carriage Unit Disassembly Flow Printer Automatic ink drain Chapter Moving the carriage manually Points to Note on Disassembly and Reassembly External covers Units requiring draining of ink Left/ right side covers Removing the left/ right side covers Operation panel Removing the operation panel Right front cover Removing the right front cover Ink tank units Opening the ink tank units Upper rear cover Removing the upper rear cover Drive unit Removing the carriage unit Chapter Chapter Mounting the carriage belt Removing ink tube unit Ink tube unitReassembling ink tube units Handling the feed roller Feeder unitRemoving the purge unit Removing ink tank units Reinstalling ink tank units Removing the valve motor unit Removing the linear encoder Linear encoder Head management sensor Replacing the maintenance cartridge relay PCB ROM boardPCBs Removing the head management sensor Replacing the main controller PCB Opening the cap and moving the wiper unit Automatic Ink Drain Draining the inkManual Ink Drain Draining the ink in subtanks Applying the Grease Applying the Grease Chapter Action to take after replacing the head management sensor Adjustment and Setup ItemsPage Maintenance Page Periodic Replacement Parts Page Periodic Maintenance Periodic Replacement PartsConsumable Parts Page Troubleshooting Page Troubleshooting Location of Connectors and Pin Arrangement Troubleshooting End of paper feed. Cannot feed paper more Prepare for parts replacement. Call for servicePaper Type Wrong Garo W12xx 3.3 03031000-2E0F Upper cover sensor error Parts replacement time has passed. Call for service3.4 03031101-2E10 Ink tank cover switch error 3.7 03010000-2016/03010000-2E27 Paper feed error 3.5 03031000-2E11 Carriage cover sensor error3.8 03010000-200D Cut media end error 3.6 03031000-2E12 Defective paper release lever 3.11 03890000-2920 Media take-up motor error 3.10 03862000-2E09 Insufficient roll media error3.13 03060A00-2E1B Roll media end error 3.14 03861001-2405/03861001-2406 Borderless printing error Ink level low was detected when printing 3.28 03130031-260F Gap adjustment error 3.27 03130031-260E Gap detection error3.24 03800501-280D/03800502-280E Defective printhead nozzle 3.31 03130031-2F16 Mist fan error 3.29 03130031-2618 VH voltage abnormality error3.32 03130031-2F17 Suction fan error 3.33 03030000-2E21 IEEE1394 Error 3.35 03130031-2F26/03130031-2F27 Carriage motor error 3.34 03130031-2F25 Carriage home position error3.38 03130031-2F2A Feed roller home position error 3.39 03130031-2F3A valve open/close error 3.41 03130031-2F28 Lift motor time out error 3.40 03130031-2F2E Roll media feeding error3.44 03900001-4042/03900001-4049 Firmware error 3.45 E194-4034 Sensor calibration error 4.4 E161-403E/E161-403F Abnormally high head temperature 4.2 E144-4047 Supply systems count error4.5 E194-404A Non-discharge detection count error 4.7 E198-401C/E198-401D/E198-401E RTC error Main controller PCB Location of Connectors and Pin Arrangement J1801 Pin Number Signal name J2402 Pin Number Signal name J2601 Pin Number Signal name J3001 Pin Number Signal name J3202 Pin Number Signal name J3501 Pin Number Signal name J3601 Pin Number Signal name J3602 Pin Number Signal name Carriage relay PCB J103 Pin Number Signal name J104 Pin Number Signal name J105 Pin Number Signal name J201 Pin Number Signal name J703 Pin Number Signal name J801 Pin Number Signal name J802 Pin Number Signal name Head relay PCB J102 Pin Number Siganal name GND H1-DASLKLICC2 GND VH3 J203 Pin Number Signal name J501 Pin Number Signal name J602 Pin Number Signal name Garo Firmware Update Tool Firmware Update ToolVersion Up Printer Service Tool Service ToolsList of Tools Service Mode Page Service Mode Page Service Mode Service ModeMap of the Service mode How to enter the Service mode Display Adjust Life B, C, D, E Roll Counter MEDIASIZE1 Roll Display Details for Service mode Replace AdjustCounter Carriage Counters related to carriage unit DETAIL-CNT Other counters Head DOT CNT.2 Counter related to dot count Initialize Setting PCB replacement mode Download mode Special ModeSpecial Modes for Servicing Error Code Page Outline Page Outline Overview of warnings and error codes Errors Error Table Chapter Chapter Sevice Call Table Service call errorsPage Oct 3