Igbt Power Conversion Module PCM | Emerson 540VDC specs

System Overview

5.1.6Power Conversion Module

Power Conversion Module Controller (PCMC)

The Power Conversion Module Controller is located within the Power Conversion Module. The PCMC uses microprocessor-controlled logic to control the six pulse IGBT solid state switches and monitor the active magnetic levitation system.

These operations are firmware controlled eliminating the need for manual adjustments. The logic includes a self-test and diagnostic circuitry to identify any faults. Diagnostics are performed via a PC through the RS232 communication port or through the control panel located on the front of the Lie- bert FS.

IGBT Power Conversion Module (PCM)

The PCMC provides the overall control of the Liebert FS as well as the specific control for the syn- chronous reluctance motor generator via the IGBT solid-state switches within the Power Conversion Module.

The Power Conversion Module is a bi-directional system capable of sourcing or sinking power to and from the stator. It converts variable frequency, variable voltage from the stator and delivers a con- stant voltage DC output. Conversely, it converts DC power from the UPS System DC Bus to variable frequency, variable voltage output to the stator as directed by the PCMC to increase the speed of the synchronous reluctance motor-generator.

When delivering DC power, the output of the synchronous reluctance generator is rectified to DC by passing the high frequency AC current through a solid-state power conversion device. The DC output voltage of the Liebert FS has less than 2% Vrms ripple.

The voltage and frequency are adjusted using Pulse Width Modulation. The IGBT switches operate at a frequency of 18 kHz to produce the smooth sinusoidal current waveform to and from the motor gen- erator. This is smoothed out further using an inductive and capacitive filter.

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Emerson 540VDC manual Igbt Power Conversion Module PCM

Contents

Liebert FS DC Energy Storage System DIS Product Table of Contents System Overview Operation Maintenance Troubleshooting Appendix A.0 UPS Interconnection Kits Appendix B.0 Data Collection Module Appendix D.0 Installation Drawings Appendix E.0 SpecificationsAppendix F.0 Auxiliary Backup AC Power Supply Appendix C.0 Versatile Interface Board Figures Vii Versatile Interface Board mounted in the Liebert FS 110 Tables Product Important Safety Instructions Safety Precautions Safety Considerations General InformationRequesting Assistance from Liebert System information General System Description Liebert FS DC Bus Loads Liebert FS UnitLiebert FS Unit N Battery N General SpecificationsLiebert FS Unit N Features and Benefits Key Technological FeaturesKey Customer Benefits Applicable Standards and Certification Output Power vs. Ride-Through Time Vbus=540V, Vreg=520V KW-sec delivered GTX model, 520 VDC, with filter Utility Static Switch BypassRectifier System Location Environmental Considerations Flooring Requirements Electrical Considerations AC Power Connections Status/Control ConnectionsGrounding Connections Remote Monitoring Connections-Optional Inspection Before Removal From the Truck Unloading14623 Handling Unpacking Lifting the Liebert FS cabinet Removing the metal support plates Storing the Liebert FS for Delayed Installation Positioning the Liebert FSMoving the Liebert FS Manuals Serial Number Model Number Plates Top BottomFront Right Side 12-100120-09 Internal layout Front Right Side Door open Panel removed Cabinet Floor Mounting Floor Mounting Bracket Mounting Tools Concrete, Masonry or Stone Floor Mounting Instructions Checking hole depth Bolt securing bracket to cabinet 12.7mm Floor to Flange Mounting front bolts-front side of cabinet Bubble level Wood Floor Mounting Wood Floor Mounting PartsWood Floor Mounting Tools Wood Floor Mounting Instructions Raised Floor Mounting Raised Floor Mounting Kit Raised Floor Mounting ToolsRaised Floor Mounting Instructions Wiring Connections General Wiring ConsiderationsFront Rear Control Communication Access Panel DC and Ground Connections Circuit Breaker Mounting Plate Ground Wire Gauge Tightening Torque Approximate metric Inch Ground ConnectionsTightening torque for ground connection Pounds AC Auxiliary Control Power Supply Connections Service panel location Fused disconnect Terminal Neutral Ground Terminal 2 Line Startup Considerations Remote monitoring DCM connections inside cabinet front door Detailed System Description Liebert FS front view Power Conversion Module System Module DescriptionControl Panel UPS Interconnection Kit Power System Electrical system schematicBattery Input Magnetic Levitation User interfaces Control Panel Data Collection Module DCMVersatile Interface Board VIB Igbt Power Conversion Module PCM Magnetic Levitation Module MLM Active Magnetic Levitation Hardware Axial Electromagnet Upper Radial Rotor/Flywheel-Rotating Group Motor Generator Vacuum System Vacuum system operation Temperature Flywheel Sensors Speed System Safety Outer Housing Rotating Group Inner Housing CoolantCabinet List of System User-Configurable Parameters Regulation Voltage Delta During Discharge Vreg Delta Max Charge Current Voltage Behavior Current Sink Modes of Operation Vreg delta help screen OFF Mode Standby ModeStartup Mode UPS DC Bus Voltage = Vcharge Charge Mode Ready ModeVoltage ≥ Vcharge Discharge Mode Shutdown ModeFollowing a Liebert FS Discharge Down to SOC = 0% Following a User Command Coast ModeFault Mode KEY # Mode Description Typical operation modes Maintenance and Reliability Access System History Operator Controls System Status Indicators System Mode IndicatorsControl Panel Control panel keyboard layout refer to Figure Main screen function descriptions System Mode Indicators System Status IndicatorsSystem status indicators Operation modes Disabled UninstalledOther Status Indicators Operative Security Access Menu Tree and Navigation Menu tree System Setup and Parameter Access Navigation and Operation of Control Panel 2V REG View Time/Date Temperatures VoltagesHistory Fault history, Event list screen Discharge history Options Vitals history view Network-Requires DCM Option Networks view Electrical VitalsSecurity Password screens About Tools Initial System Startup Procedure System StartupInspection before Initial System Startup Control Parameters Setup at Initial System Startup Control Parameter Value DefaultControl parameters Software versions Regular Startup Procedure Powering Up the Liebert FSBooting Up Inspection Before Regular Startup Shutdown Procedure Validation of Control Parameters SetupInitiating Liebert FS Startup Sequence Liebert FS Startup Sequence Safety Precautions Liebert Services Routine Maintenance Maintenance Schedule Maintenance scheduleFrequency Service Every Item/Action Yrs Record Log Torque specifications unless otherwise labeled Optional Air FiltersTorque Requirements Detecting Trouble Reporting a Problem Corrective ActionsRecommended Test Equipment Limited Life Components General User level menu Ore information Button F5 Meaning / Possible Causes Troubleshooting Label Auxpower Faults Bus PowerOre information Fault Clear Button F3 Button F5 Faults-causes and responses BUS Current Offset Troubleshooting Fault Label Troubleshooting Action Appendix A.1 Wiring Connections Appendix A.1.1 General Wiring ConsiderationsKey to UPS model interconnection Liebert FS Model # Use With Liebert UPS Rear Top view of Liebert FS Cabinet with UPS interconnection kit Appendix A.1.2 DC Power Connections Circuit Breaker TorqueLiebert FS Positive Terminal Negative Liebert Series 610/600T/600 model ratings UPS Output Rating KVA Yellow Blue Two rows Row for Liebert FS Software Control Parameter settings Liebert FS Software Control Parameter Setting Liebert Npower model ratings Liebert FS Npower UPSOutput Rating Liebert FS Software Setting Control Parameter Liebert FS Software Control ParametersSee Table Product List of Liebert Series 300 models ratings Liebert Series 300 UPS Liebert Series 300 status/control terminal block wiring 395VDC Appendix A.5.1 Description-HiPulse UPS Interconnection Kit Liebert HiPulse model ratings Appendix A.5.3 IKIT-A05 DC Power Connections Liebert FS positive terminal Liebert FS negative terminal Appendix A.5.5 Single Liebert FS on UPS DC Bus UPS Output Rating kVA 120 Multiple Liebert FS Parallel Operation-Regular Configuration Appendix B.2 DCM Installation and Configuration Appendix B.1.2 FeaturesAppendix B.2.1 Installation Appendix B.1 General Information LAN Connection Power Connection Appendix B.2.2 DCM Requirements Home Done Appendix B.2.3 Accessing the DCM Appendix B.2.4 Configuring DCM System ParametersEnter IP Address Appendix B.3 DCM Operation Appendix B.3.1 Logging into the DCMAppendix B.3.2 Status and Detailed Status Screens Appendix B.3.3 Datafiles Screen Datafiles screen Appendix B.4 DCM Troubleshooting Appendix B.4.1 DCM Troubleshooting PrinciplesAppendix B.4.2 Resetting the DCM Troubleshooting Appendix C.1 General Information-Versatile Interface Board Appendix C.1.1 Versatile Interface Board Overview Appendix C.1.2 VIB Features VIB I/O functions Interface VIB Designation Description X20 Label Appendix C.2 VIB Installation and Configuration Appendix C.2.1 VIB InstallationAppendix C.2.3 VIB Input Specifications Appendix C.2.4 VIB Output Specifications Appendix C.3 VIB Operation Appendix C.4 Troubleshooting the VIB Appendix C.4.2 VIB in Disabled or Not Available StateAppendix C.4.1 UIB State Not Displayed on the Front Panel Appendix C.4.3 Inputs Not Recognized Storage Solution Flywheel Storage Solution Appendix D.1 Liebert FS Flywheel Submittal Document MatrixSubmittal documents accompanying Liebert FS No UVR, circuit breaker to terminal block wiring Appendix D.2 Other Liebert FS Drawings Electrical connections Electrical system block diagram 24 UVR, circuit breaker to terminal block wiring 48 UVR, circuit breaker to terminal block wiring Outline drawing, Liebert FS cabinet Fused Liebert FS Control FS cabinet to Liebert Series 610 UPS module Metal Support Elevation drawing-Liebert FS cabinet Front 124 NEG Weight 1300 lb .6kg Mechanical NEG POS GND FS systems in parallel configuration Line drawing, three Liebert + GND Breaker With Liebert UPS Liebert UPS Module + GND Parallel with a With factory-integrated circuit Liebert UPS Module Liebert UPS Module Wiring, multiple units Status/control Wiring specifications, Liebert FS and Liebert Series Wiring specifications, Liebert FS and Liebert Npower Wiring specifications, Liebert FS and Liebert Series 140 29-1/2 749mm Bolts and Washers come with cabinet Drill Template Dwg Liebert FS block diagram Power line diagram Liebert FS Cabinet Unit N Liebert FS CabinetUnit N Input Bus UPS cable entry-top Unit N Input TOP View Appendix E.0 Specifications Technical specifications Appendix E.1 Ground Test Procedure Items Required Appendix F.2 Backup AC Power Supply Specification Appendix F.3 Recommended Backup Power Supply ConfigurationAppendix F.1 Overview Frequency 50 to 60Hz Battery Liebert FS Pack Grid supply DC busGrid Appendix F.3.2 Operating the Liebert FS Without Batteries Appendix F.4 Scenarios Liebert FS Flywheel module 154 DIS Product Locations