Maintenance and Reliability | Emerson 540VDC specs

System Overview

5.4Maintenance and Reliability

The Liebert FS is designed to require minimal preventive servicing and maintenance. There are no user serviceable parts in the Liebert FS. Please contact a Liebert-Certified Technician before attempt- ing to remove or service any components of the system. No bearings maintenance or replacement is required over the life of the Liebert FS under normal operation conditions. No vacuum pump mainte- nance or replacement is required over the life of the Liebert FS under normal operation conditions.

The optional inlet air filter in the cabinet will need to be replaced when it is sufficiently dirty as to reduce the flow of air into the cabinet. Ambient conditions at the installation site will determine the frequency of replacement. The Liebert FS Flywheel Module is designed for fifteen-year service life before first scheduled maintenance. At fifteen years, the vacuum absorbers should be replaced or regenerated.

The reliability of the Liebert FS power electronics is consistent with UPS power electronics of compa- rable energy levels. The mechanical assemblies are of higher life and reliability than other commer- cially available flywheel systems due to the elimination of rolling element bearings and external vacuum-pumping systems.

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Emerson 540VDC manual Maintenance and Reliability

Contents

Liebert FS DC Energy Storage System DIS Product Table of Contents Operation System Overview Troubleshooting Maintenance Appendix B.0 Data Collection Module Appendix A.0 UPS Interconnection Kits Appendix C.0 Versatile Interface Board Appendix D.0 Installation DrawingsAppendix E.0 Specifications Appendix F.0 Auxiliary Backup AC Power Supply Figures Vii Versatile Interface Board mounted in the Liebert FS 110 Tables Product Important Safety Instructions Safety Precautions System information Safety ConsiderationsGeneral Information Requesting Assistance from Liebert Liebert FS General System Description DC Bus Loads Liebert FS UnitLiebert FS Unit N FS Unit N Battery NGeneral Specifications Liebert Applicable Standards and Certification Features and BenefitsKey Technological Features Key Customer Benefits KW-sec delivered GTX model, 520 VDC, with filter Output Power vs. Ride-Through Time Vbus=540V, Vreg=520V Utility Static Switch BypassRectifier Environmental Considerations System Location Electrical Considerations Flooring Requirements Remote Monitoring Connections-Optional AC Power ConnectionsStatus/Control Connections Grounding Connections Inspection Before Removal From the Truck Unloading14623 Unpacking Handling Removing the metal support plates Lifting the Liebert FS cabinet Manuals Serial Number Model Number Plates Storing the Liebert FS for Delayed InstallationPositioning the Liebert FS Moving the Liebert FS Top BottomFront Right Side 12-100120-09 Front Right Side Door open Panel removed Internal layout Floor Mounting Bracket Cabinet Floor Mounting Concrete, Masonry or Stone Floor Mounting Instructions Mounting Tools Checking hole depth 12.7mm Floor to Flange Bolt securing bracket to cabinet Bubble level Mounting front bolts-front side of cabinet Wood Floor Mounting Instructions Wood Floor MountingWood Floor Mounting Parts Wood Floor Mounting Tools Raised Floor Mounting Raised Floor Mounting Kit Raised Floor Mounting ToolsRaised Floor Mounting Instructions Rear Wiring ConnectionsGeneral Wiring Considerations Front Circuit Breaker Mounting Plate Control Communication Access Panel DC and Ground Connections Pounds Ground Wire Gauge Tightening Torque Approximate metric InchGround Connections Tightening torque for ground connection Service panel location AC Auxiliary Control Power Supply Connections Terminal Neutral Ground Terminal 2 Line Fused disconnect Remote monitoring DCM connections inside cabinet front door Startup Considerations Liebert FS front view Detailed System Description UPS Interconnection Kit Power Conversion ModuleSystem Module Description Control Panel Magnetic Levitation Power SystemElectrical system schematic Battery Input User interfaces Control Panel Data Collection Module DCMVersatile Interface Board VIB Igbt Power Conversion Module PCM Active Magnetic Levitation Hardware Magnetic Levitation Module MLM Upper Radial Axial Electromagnet Motor Generator Rotor/Flywheel-Rotating Group Vacuum system operation Vacuum System Flywheel Sensors Speed Temperature System Safety Outer Housing Rotating Group Inner Housing CoolantCabinet List of System User-Configurable Parameters Max Charge Current Voltage Behavior Current Sink Regulation Voltage Delta During Discharge Vreg Delta Vreg delta help screen Modes of Operation UPS DC Bus Voltage = Vcharge OFF ModeStandby Mode Startup Mode Charge Mode Ready ModeVoltage ≥ Vcharge Discharge Mode Shutdown ModeFollowing a Liebert FS Discharge Down to SOC = 0% Following a User Command Coast ModeFault Mode Typical operation modes KEY # Mode Description Maintenance and Reliability Operator Controls Access System History Control panel keyboard layout refer to Figure System Status IndicatorsSystem Mode Indicators Control Panel Main screen function descriptions Operation modes System Mode IndicatorsSystem Status Indicators System status indicators Operative DisabledUninstalled Other Status Indicators Menu Tree and Navigation Security Access Menu tree Navigation and Operation of Control Panel System Setup and Parameter Access 2V REG Time/Date View Temperatures VoltagesHistory Discharge history Fault history, Event list screen Vitals history view Options Networks view Network-Requires DCM Option Electrical VitalsSecurity Password screens Tools About Initial System Startup Procedure System StartupInspection before Initial System Startup Software versions Control Parameters Setup at Initial System StartupControl Parameter Value Default Control parameters Inspection Before Regular Startup Regular Startup ProcedurePowering Up the Liebert FS Booting Up Liebert FS Startup Sequence Shutdown ProcedureValidation of Control Parameters Setup Initiating Liebert FS Startup Sequence Safety Precautions Routine Maintenance Liebert Services Record Log Maintenance ScheduleMaintenance schedule Frequency Service Every Item/Action Yrs Detecting Trouble Torque specifications unless otherwise labeledOptional Air Filters Torque Requirements Limited Life Components Reporting a ProblemCorrective Actions Recommended Test Equipment User level menu General Button F5 Ore information Auxpower Meaning / Possible Causes Troubleshooting Label Faults Bus PowerOre information Fault Clear Button F3 Button F5 BUS Current Offset Faults-causes and responses Troubleshooting Fault Label Troubleshooting Action Liebert FS Model # Use With Liebert UPS Appendix A.1 Wiring ConnectionsAppendix A.1.1 General Wiring Considerations Key to UPS model interconnection Top view of Liebert FS Cabinet with UPS interconnection kit Rear Appendix A.1.2 DC Power Connections Circuit Breaker TorqueLiebert FS Positive Terminal Negative UPS Output Rating KVA Liebert Series 610/600T/600 model ratings Yellow Blue Two rows Row for Liebert FS Software Control Parameter Setting Liebert FS Software Control Parameter settings Rating Liebert Npower model ratingsLiebert FS Npower UPS Output Liebert FS Software Setting Control Parameter Liebert FS Software Control ParametersSee Table Product Liebert Series 300 UPS List of Liebert Series 300 models ratings Liebert Series 300 status/control terminal block wiring 395VDC Liebert HiPulse model ratings Appendix A.5.1 Description-HiPulse UPS Interconnection Kit Liebert FS positive terminal Liebert FS negative terminal Appendix A.5.3 IKIT-A05 DC Power Connections UPS Output Rating kVA 120 Appendix A.5.5 Single Liebert FS on UPS DC Bus Multiple Liebert FS Parallel Operation-Regular Configuration Appendix B.1 General Information Appendix B.2 DCM Installation and ConfigurationAppendix B.1.2 Features Appendix B.2.1 Installation Appendix B.2.2 DCM Requirements LAN Connection Power Connection Home Done Appendix B.2.3 Accessing the DCM Appendix B.2.4 Configuring DCM System ParametersEnter IP Address Appendix B.3 DCM Operation Appendix B.3.1 Logging into the DCMAppendix B.3.2 Status and Detailed Status Screens Datafiles screen Appendix B.3.3 Datafiles Screen Troubleshooting Appendix B.4 DCM TroubleshootingAppendix B.4.1 DCM Troubleshooting Principles Appendix B.4.2 Resetting the DCM Appendix C.1.1 Versatile Interface Board Overview Appendix C.1 General Information-Versatile Interface Board VIB I/O functions Interface VIB Designation Description Appendix C.1.2 VIB Features Label X20 Appendix C.2.4 VIB Output Specifications Appendix C.2 VIB Installation and ConfigurationAppendix C.2.1 VIB Installation Appendix C.2.3 VIB Input Specifications Appendix C.3 VIB Operation Appendix C.4.3 Inputs Not Recognized Appendix C.4 Troubleshooting the VIBAppendix C.4.2 VIB in Disabled or Not Available State Appendix C.4.1 UIB State Not Displayed on the Front Panel Storage Solution Flywheel Storage Solution Appendix D.1 Liebert FS Flywheel Submittal Document MatrixSubmittal documents accompanying Liebert FS Appendix D.2 Other Liebert FS Drawings No UVR, circuit breaker to terminal block wiring Electrical connections Electrical system block diagram 48 UVR, circuit breaker to terminal block wiring 24 UVR, circuit breaker to terminal block wiring Outline drawing, Liebert FS cabinet Fused Liebert FS FS cabinet to Liebert Series 610 UPS module Control Metal Support Front Elevation drawing-Liebert FS cabinet 124 NEG Mechanical Weight 1300 lb .6kg NEG POS GND Line drawing, three Liebert FS systems in parallel configuration Breaker + GND With Liebert UPS Liebert UPS Module + GND With factory-integrated circuit Parallel with a Liebert UPS Module Liebert UPS Module Status/control Wiring, multiple units Wiring specifications, Liebert FS and Liebert Series Wiring specifications, Liebert FS and Liebert Npower Wiring specifications, Liebert FS and Liebert Series 140 29-1/2 749mm Bolts and Washers come with cabinet Drill Template Dwg Liebert FS block diagram Power line diagram Liebert FS Cabinet Unit N Liebert FS CabinetUnit N Input Bus Unit N Input UPS cable entry-top TOP View Technical specifications Appendix E.0 Specifications Items Required Appendix E.1 Ground Test Procedure Frequency 50 to 60Hz Appendix F.2 Backup AC Power Supply SpecificationAppendix F.3 Recommended Backup Power Supply Configuration Appendix F.1 Overview Battery Liebert FS Pack Grid supply DC busGrid Appendix F.3.2 Operating the Liebert FS Without Batteries Liebert FS Flywheel module Appendix F.4 Scenarios 154 DIS Product Locations