Appendix F.4 Scenarios, Liebert FS Flywheel module | Emerson 540VDC

Auxiliary Backup AC Power Supply

Appendix F.4 Scenarios

This section describes five scenarios that might occur.

•Loss of backup AC supply at 0 RPM - This causes a fault message to appear on the control panel to indicate there is a problem with the backup supply. The unit will not start until the backup supply is reinstalled.

•Loss of backup AC supply at full speed - This causes a warning message to appear on the con- trol panel to indicate there is a problem with the backup supply. This warning does not affect the operation of the system.

•Loss of external DC supply - The Liebert FS will discharge normally until it reaches

25000 RPM. It will then change to shutdown mode and drive down to 3500 RPM, it will then coast to a stop over a number of hours.

•Loss of external DC supply and loss of backup supply - The Liebert FS can support the magnetic levitation hardware using energy from the flywheel. It will discharge normally until 25000 RPM, then change to shutdown mode and drive down to 3500 RPM. At this speed it can no longer support itself, and the unit will turn off. The flywheel will safely drop onto the mechanical touchdown bearings and will slowly come to a stop.

•Loss of external DC supply, loss of backup supply and a fault message appears on the control panel - This unlikely combination of events will cause the flywheel to drop onto the mechanical touchdown bearings without slowing to a safe rotation speed. The ceramic touchdown bearings can withstand very high speeds. However, if the flywheel were to drop onto the ceramic bearings at full speed, the bearings would last only a minute before starting to degrade. Although the system has been designed to retain the rotor as it slows, internal damage will occur during this period. The Liebert FS would require refurbishing at the factory before it could be used again.

Figure 160 Liebert FS connection

DC bus			BACKUP AC
			POWER SUPPLY

Liebert FS

Flywheel module

153	DISCONTINUED
	PRODUCT

Image 165

Emerson 540VDC manual Appendix F.4 Scenarios, Liebert FS Flywheel module

Contents

Liebert FS DC Energy Storage System DIS Product Table of Contents Operation System Overview Troubleshooting Maintenance Appendix B.0 Data Collection Module Appendix A.0 UPS Interconnection Kits Appendix E.0 Specifications Appendix D.0 Installation DrawingsAppendix F.0 Auxiliary Backup AC Power Supply Appendix C.0 Versatile Interface Board Figures Vii Versatile Interface Board mounted in the Liebert FS 110 Tables Product Important Safety Instructions Safety Precautions General Information Safety ConsiderationsRequesting Assistance from Liebert System information Liebert FS General System Description DC Bus Loads Liebert FS UnitLiebert FS Unit N General Specifications Battery NLiebert FS Unit N Key Technological Features Features and BenefitsKey Customer Benefits Applicable Standards and Certification KW-sec delivered GTX model, 520 VDC, with filter Output Power vs. Ride-Through Time Vbus=540V, Vreg=520V Utility Static Switch BypassRectifier Environmental Considerations System Location Electrical Considerations Flooring Requirements Status/Control Connections AC Power ConnectionsGrounding Connections Remote Monitoring Connections-Optional Inspection Before Removal From the Truck Unloading14623 Unpacking Handling Removing the metal support plates Lifting the Liebert FS cabinet Positioning the Liebert FS Storing the Liebert FS for Delayed InstallationMoving the Liebert FS Manuals Serial Number Model Number Plates Top BottomFront Right Side 12-100120-09 Front Right Side Door open Panel removed Internal layout Floor Mounting Bracket Cabinet Floor Mounting Concrete, Masonry or Stone Floor Mounting Instructions Mounting Tools Checking hole depth 12.7mm Floor to Flange Bolt securing bracket to cabinet Bubble level Mounting front bolts-front side of cabinet Wood Floor Mounting Parts Wood Floor MountingWood Floor Mounting Tools Wood Floor Mounting Instructions Raised Floor Mounting Raised Floor Mounting Kit Raised Floor Mounting ToolsRaised Floor Mounting Instructions General Wiring Considerations Wiring ConnectionsFront Rear Circuit Breaker Mounting Plate Control Communication Access Panel DC and Ground Connections Ground Connections Ground Wire Gauge Tightening Torque Approximate metric InchTightening torque for ground connection Pounds Service panel location AC Auxiliary Control Power Supply Connections Terminal Neutral Ground Terminal 2 Line Fused disconnect Remote monitoring DCM connections inside cabinet front door Startup Considerations Liebert FS front view Detailed System Description System Module Description Power Conversion ModuleControl Panel UPS Interconnection Kit Electrical system schematic Power SystemBattery Input Magnetic Levitation User interfaces Control Panel Data Collection Module DCMVersatile Interface Board VIB Igbt Power Conversion Module PCM Active Magnetic Levitation Hardware Magnetic Levitation Module MLM Upper Radial Axial Electromagnet Motor Generator Rotor/Flywheel-Rotating Group Vacuum system operation Vacuum System Flywheel Sensors Speed Temperature System Safety Outer Housing Rotating Group Inner Housing CoolantCabinet List of System User-Configurable Parameters Max Charge Current Voltage Behavior Current Sink Regulation Voltage Delta During Discharge Vreg Delta Vreg delta help screen Modes of Operation Standby Mode OFF ModeStartup Mode UPS DC Bus Voltage = Vcharge Charge Mode Ready ModeVoltage ≥ Vcharge Discharge Mode Shutdown ModeFollowing a Liebert FS Discharge Down to SOC = 0% Following a User Command Coast ModeFault Mode Typical operation modes KEY # Mode Description Maintenance and Reliability Operator Controls Access System History System Mode Indicators System Status IndicatorsControl Panel Control panel keyboard layout refer to Figure Main screen function descriptions System Status Indicators System Mode IndicatorsSystem status indicators Operation modes Uninstalled DisabledOther Status Indicators Operative Menu Tree and Navigation Security Access Menu tree Navigation and Operation of Control Panel System Setup and Parameter Access 2V REG Time/Date View Temperatures VoltagesHistory Discharge history Fault history, Event list screen Vitals history view Options Networks view Network-Requires DCM Option Electrical VitalsSecurity Password screens Tools About Initial System Startup Procedure System StartupInspection before Initial System Startup Control Parameter Value Default Control Parameters Setup at Initial System StartupControl parameters Software versions Powering Up the Liebert FS Regular Startup ProcedureBooting Up Inspection Before Regular Startup Validation of Control Parameters Setup Shutdown ProcedureInitiating Liebert FS Startup Sequence Liebert FS Startup Sequence Safety Precautions Routine Maintenance Liebert Services Maintenance schedule Maintenance ScheduleFrequency Service Every Item/Action Yrs Record Log Optional Air Filters Torque specifications unless otherwise labeledTorque Requirements Detecting Trouble Corrective Actions Reporting a ProblemRecommended Test Equipment Limited Life Components User level menu General Button F5 Ore information Auxpower Meaning / Possible Causes Troubleshooting Label Faults Bus PowerOre information Fault Clear Button F3 Button F5 BUS Current Offset Faults-causes and responses Troubleshooting Fault Label Troubleshooting Action Appendix A.1.1 General Wiring Considerations Appendix A.1 Wiring ConnectionsKey to UPS model interconnection Liebert FS Model # Use With Liebert UPS Top view of Liebert FS Cabinet with UPS interconnection kit Rear Appendix A.1.2 DC Power Connections Circuit Breaker TorqueLiebert FS Positive Terminal Negative UPS Output Rating KVA Liebert Series 610/600T/600 model ratings Yellow Blue Two rows Row for Liebert FS Software Control Parameter Setting Liebert FS Software Control Parameter settings Liebert FS Npower UPS Liebert Npower model ratingsOutput Rating Liebert FS Software Setting Control Parameter Liebert FS Software Control ParametersSee Table Product Liebert Series 300 UPS List of Liebert Series 300 models ratings Liebert Series 300 status/control terminal block wiring 395VDC Liebert HiPulse model ratings Appendix A.5.1 Description-HiPulse UPS Interconnection Kit Liebert FS positive terminal Liebert FS negative terminal Appendix A.5.3 IKIT-A05 DC Power Connections UPS Output Rating kVA 120 Appendix A.5.5 Single Liebert FS on UPS DC Bus Multiple Liebert FS Parallel Operation-Regular Configuration Appendix B.1.2 Features Appendix B.2 DCM Installation and ConfigurationAppendix B.2.1 Installation Appendix B.1 General Information Appendix B.2.2 DCM Requirements LAN Connection Power Connection Home Done Appendix B.2.3 Accessing the DCM Appendix B.2.4 Configuring DCM System ParametersEnter IP Address Appendix B.3 DCM Operation Appendix B.3.1 Logging into the DCMAppendix B.3.2 Status and Detailed Status Screens Datafiles screen Appendix B.3.3 Datafiles Screen Appendix B.4.1 DCM Troubleshooting Principles Appendix B.4 DCM TroubleshootingAppendix B.4.2 Resetting the DCM Troubleshooting Appendix C.1.1 Versatile Interface Board Overview Appendix C.1 General Information-Versatile Interface Board VIB I/O functions Interface VIB Designation Description Appendix C.1.2 VIB Features Label X20 Appendix C.2.1 VIB Installation Appendix C.2 VIB Installation and ConfigurationAppendix C.2.3 VIB Input Specifications Appendix C.2.4 VIB Output Specifications Appendix C.3 VIB Operation Appendix C.4.2 VIB in Disabled or Not Available State Appendix C.4 Troubleshooting the VIBAppendix C.4.1 UIB State Not Displayed on the Front Panel Appendix C.4.3 Inputs Not Recognized Storage Solution Flywheel Storage Solution Appendix D.1 Liebert FS Flywheel Submittal Document MatrixSubmittal documents accompanying Liebert FS Appendix D.2 Other Liebert FS Drawings No UVR, circuit breaker to terminal block wiring Electrical connections Electrical system block diagram 48 UVR, circuit breaker to terminal block wiring 24 UVR, circuit breaker to terminal block wiring Outline drawing, Liebert FS cabinet Fused Liebert FS FS cabinet to Liebert Series 610 UPS module Control Metal Support Front Elevation drawing-Liebert FS cabinet 124 NEG Mechanical Weight 1300 lb .6kg NEG POS GND Line drawing, three Liebert FS systems in parallel configuration Breaker + GND With Liebert UPS Liebert UPS Module + GND With factory-integrated circuit Parallel with a Liebert UPS Module Liebert UPS Module Status/control Wiring, multiple units Wiring specifications, Liebert FS and Liebert Series Wiring specifications, Liebert FS and Liebert Npower Wiring specifications, Liebert FS and Liebert Series 140 29-1/2 749mm Bolts and Washers come with cabinet Drill Template Dwg Liebert FS block diagram Power line diagram Liebert FS Cabinet Unit N Liebert FS CabinetUnit N Input Bus Unit N Input UPS cable entry-top TOP View Technical specifications Appendix E.0 Specifications Items Required Appendix E.1 Ground Test Procedure Appendix F.3 Recommended Backup Power Supply Configuration Appendix F.2 Backup AC Power Supply SpecificationAppendix F.1 Overview Frequency 50 to 60Hz Battery Liebert FS Pack Grid supply DC busGrid Appendix F.3.2 Operating the Liebert FS Without Batteries Liebert FS Flywheel module Appendix F.4 Scenarios 154 DIS Product Locations