4.There is a failure with the output IC that drives the error signal.

Input Protection Lines

Abort - A low input stops commanded motion instantly without a controlled deceleration. For any axis in which the Off-On-Error function is enabled, the amplifiers will be disabled. This could cause the motor to ‘coast’ to a stop. If the Off-On-Error function is not enabled, the motor will instantaneously stop and servo at the current position. The Off-On-Error function is further discussed in this chapter.

Forward Limit Switch - Low input inhibits motion in forward direction. (The CN command can be used to change the polarity of the limit switches.) If the motor is moving in the forward direction when the limit switch is activated, the motion will decelerate and stop. In addition, if the motor is moving in the forward direction, the controller will automatically jump to the limit switch subroutine, #LIMSWI (if such a routine has been written by the user).

Reverse Limit Switch - Low input inhibits motion in reverse direction. (The CN command can be used to change the polarity of the limit switches.) If the motor is moving in the reverse direction when the limit switch is activated, the motion will decelerate and stop. In addition, if the motor is moving in the reverse direction, the controller will automatically jump to the limit switch subroutine, #LIMSWI (if such a routine has been written by the user).

Software Protection

The DMC-3425 provides a programmable error limit. The error limit refers to a difference in the actual and commanded position of the motor. This limit can be set for any number between 1 and 32767 using the ER n command. The default value for ER is 16384.

Example:

ER 200,300

Set A-axis error limit for 200, B-axis error limit to 300

ER,1

Set B-axis error limit to 1 count.

The units of the error limit are quadrature counts. The error is the difference between the command position and actual encoder position. If the absolute value of the error exceeds the value specified by ER, the DMC-3425 will generate signals to warn the host system of the error condition. These signals include:

Signal or Function

State if Error Occurs

# POSERR

Jumps to automatic excess position error subroutine (if included in

 

program)

Error Light

Turns on

OE Function

Shuts motor off if OE1

AEN Output Line

Goes low

The Jump if Condition statement is useful for branching within the program due to an error. The position error of A and B can be monitored during execution using the TE command.

Programmable Position Limits

The DMC-3425 provides programmable forward and reverse position limits. These are set by the BL (Backwards Limit) and FL (Forward Limit) software commands. Once a position limit is specified, the DMC-3425 will not accept position commands beyond the limit. Motion beyond the limit is also prevented.

152 • Chapter 8 Hardware & Software Protection

DMC-3425

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Galil DMC-3425 user manual Software Protection, Input Protection Lines, Programmable Position Limits, # Poserr

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.