TTL Outputs

The DMC-3425 provides three general use outputs, an output compare and 4 status LED’s.

The general use outputs are TTL and are accessible through the ICM-1460 as OUT1 thru OUT3. These outputs can be turned On and Off with the commands SB (Set Bit), CB (Clear Bit), OB (Output Bit) and OP (Output Port). For more information about these commands, see the Command Reference. The value of the outputs can be checked with the operand _OP, the function @OUT[] and the distributed control command TZ. Chapter 4 contains more information with regards to I/O in the distributed control network.

The output compare signal is TTL and is available on the ICM-1460 as CMP. Output compare is controlled by the position of any of the main encoders on the controller. The output can be programmed to produce an active low pulse (1usec) based on an incremental encoder value or to activate once when an axis position has been passed. For further information, see the command OC in the Command Reference.

Note: For a controller ordered as a DMC-3425-Stepper, the Error output is taken for the second stepper motor output.

There are four status LEDs on the controller, which indicate operating and error conditions on the controller. Below is a list of those LEDs and their functions.

Green Power LED - The green status LED indicates that the +5V power has been applied properly to the controller.

Red Status/Error LED - The red error LED will flash on initially at power up, and stay lit for approximately 1 – 8 seconds. After this initial power up condition, the LED will illuminate for the following reasons:

1.At least one axis has a position error greater than the error limit. The error limit is set by using the command ER.

2.The reset line on the controller is held low or is being affected by noise.

3.There is a failure on the controller and the processor is resetting itself.

4.There is a failure with the output IC which drives the error signal.

Green Link LED – The second green LED is lit when there is an Ethernet connection to the controller. This LED tests only for the physical connection, not for an active or enabled link.

Yellow Activity LED – The yellow LED indicates traffic across the Ethernet connection. This LED will show both transmit and receive activity across the connection. If there is no Ethernet connection or IP address assigned, the LED will flash at regular intervals to show that the BOOTP packets are being broadcast.

Note: For systems using the ICM-1460 or AMP-1460 interconnect module, there is an option to provide opto-isolation for the outputs. In this case, the user provides an isolated power supply (+5V to +24V and ground). For more information, see the section “Opto-Isolation Option for ICM-1460” in the Appendix of this manual, or contact Galil.

DMC-3425

Chapter 3 Connecting Hardware41

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Galil DMC-3425 user manual TTL Outputs

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.