Communication

Symptom

Cause

 

 

 

 

Using terminal emulator, cannot

Selected comport incorrect

 

communicate with controller.

 

 

Same as above

Selected baud rate incorrect

 

 

 

 

 

 

 

Remedy

Try another comport

Check to be sure that baud rate same as dip switch settings on controller, change as necessary.

Stability

Symptom

Cause

 

 

 

 

Motor runs away when the loop is closed.

Wrong feedback polarity.

 

 

 

 

Motor oscillates.

Too high gain or too little

 

 

damping.

 

 

 

 

Remedy

Invert the polarity of the loop by inverting the motor leads (brush type) or the encoder.

Decrease KI and KP. Increase KD.

Operation

Symptom

Cause

Remedy

 

 

 

Controller rejects command. Responded

Anything.

Interrogate the cause with TC or

with a ?

 

TC1.

Motor does not complete move.

Noise on limit switches

To verify cause, check the stop

 

stops the motor.

code (SC). If caused by limit

 

 

switch noise, reduce noise.

During a periodic operation, motor drifts

Encoder noise

Interrogate the position

slowly.

 

periodically. If controller states

 

 

that the position is the same at

 

 

different locations it implies

 

 

encoder noise. Reduce noise. Use

 

 

differential encoder inputs.

Same as above.

Programming error.

Avoid resetting position error at

 

 

end of move with SH command.

 

 

 

156 • Chapter 9 Troubleshooting

DMC-3425

Page 164
Image 164
Galil DMC-3425 user manual Communication, Stability, Operation, Symptom Cause

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.