64 Extended I/O of the DMC-3425 Controller

The DMC-3425 controller offers 64 extended I/O points, which can be interfaced to Grayhill and OPTO-22 I/O mounting racks. These I/O points can be configured as inputs or outputs in 8 bit increments through software. The I/O points are accessed through two 50-pin IDC connectors, each with 32 I/O points.

Configuring the I/O of the DMC-3425 with DB-14064

The 64 extended I/O points of the DMC-3425 w/DB-14064 series controller can be configured in blocks of 8. The extended I/O is denoted as blocks 2-9 or bits 17-80.

The command, CO, is used to configure the extended I/O as inputs or outputs. The CO command has one field:

CO n

Where, n is a decimal value, which represents a binary number. Each bit of the binary number represents one block of extended I/O. When set to 1, the corresponding block is configured as an output.

Note: The CO command must be sent through the SA command to configure outputs for slave controller extended I/O.

The least significant bit represents block 2 and the most significant bit represents block 9. The decimal value can be calculated by the following formula. n = n2 + 2*n3 + 4*n4 + 8*n5 +16* n6 +32* n7 +64* n8 +128* n9 where nx represents the block. If the nx value is a one, then the block of 8 I/O points is to be configured as an output. If the nx value is a zero, then the block of 8 I/O points will be configured as an input. For example, if block 4 and 5 is to be configured as an output, CO 12 is issued.

8-Bit I/O Block

Block

Binary Representation

Decimal Value for Block

 

 

 

 

 

17-24

2

2

0

1

 

 

 

 

25-32

3

21

2

33-40

4

22

4

41-48

5

23

8

49-56

6

24

16

57-64

7

25

32

65-72

8

26

64

73-80

9

27

128

 

 

 

 

 

The simplest method for determining n:

Step 1. Determine which 8-bit I/O blocks to be configured as outputs.

Step 2. From the table, determine the decimal value for each I/O block to be set as an output. Step 3. Add up all of the values determined in step 2. This is the value to be used for n.

DMC-3425

Appendices179

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Galil user manual Configuring the I/O of the DMC-3425 with DB-14064, CO n

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.