there is a power fault during a firmware update. If EEPROM corruption occurs, your controller may not operate properly. In this case, install the UPGD Jumper and use the update firmware function on the Galil Smart Terminal or WSDK to re-load the system firmware.

Setting the Baud Rate on the DMC-3425

The jumpers labeled “9600” and “1200” at JP1 allow the user to select the serial communication baud rate. The baud rate can be set using the following table:

JUMPER SETTINGS

BAUD RATE

 

 

 

9600

1200

--

 

 

 

OFF

OFF

19200

 

 

 

ON

OFF

9600

 

 

 

OFF

ON

1200

 

 

 

 

 

 

The default baud rate for the controller is 19.2k.

Selecting MO as default on the DMC-3425

The default condition for the motor on the DMC-3425 is the servo on (SH) state. This will enable the amplifiers upon power up of the controller. This state can be changed to the motor off (MO) default by placing a jumper at JP2 across the MO terminals. This will power up the controller with the amplifiers disabled and the motor command off. The SH command must then be given in order for the servos or steppers to operate.

Stepper Motor Jumpers

The DMC-3415 is user configurable to control either a servo motor or a stepper motor. The DMC- 3425 is factory default to servo control, but may also control two steppers if ordered from the factory as a DMC-3425-Stepper.

To configure the DMC-3415 for stepper output, two jumpers must be placed on the controller. First, the SMX jumper at location JP2 must be installed. This configures the board for step/direction output. Second, the jumpers at location JP3 must be moved from the MC position to the SD position as shown in Figure 2.2. This configures the output pins on the controller to output step and direction instead of the analog motor command.

The configuration for two stepper motors on the DMC-3425-Stepper is handled at the factory. The same procedure is used, placing jumpers on SMX and SMY at location JP2, and moving the SD/MC jumpers at location JP3. A board modification is also required, which should only be handled by Galil technicians.

SD MC

Setting for analog motor command

JP3

SD MC

Setting for step/direction output

JP3

Figure 2.2 - Jumper settings for motor command output

10 • Chapter 2 Getting Started

DMC-3425

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Image 18
Galil Setting the Baud Rate on the DMC-3425, Selecting MO as default on the DMC-3425, Stepper Motor Jumpers, 9600 1200

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.