Galil DMC-3425 user manual Contents

Models: DMC-3425

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Contents

Contents

 

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Chapter 1 Overview

1

Introduction

1

Overview of Motor Types

2

Standard Servo Motors with +/- 10 Volt Command Signal

2

Stepper Motor with Step and Direction Signals

2

Brushless Servo Motor with Sinusoidal Commutation

2

DMC-3425 Functional Elements

4

Microcomputer Section

4

Motor Interface

4

Communication

4

General I/O

5

System Elements

5

Motor

5

Amplifier (Driver)

5

Encoder

6

Watch Dog Timer

6

Chapter 2 Getting Started

7

The DMC-3425 Motion Controller

7

Elements You Need

8

Installing the DMC-3425 Controller

8

Step 1.

Determine Overall Motor Configuration

9

Step 2. Configuring Jumpers on the DMC-3425

9

Step 3. Connecting AC or DC power and the Serial Cable to the DMC-3425

11

Step 4. Installing the Communications Software

12

Step 5. Establishing Communication between the DMC-3425 and the host PC

12

Step 6.

Set-up axis for sinusoidal commutation (optional)

17

Step 7. Make connections to amplifier and encoder

17

Step 8a. Connect Standard Servo Motor

19

Step 8b.

Connect brushless motor for sinusoidal commutation

23

Step 8c. Connect Step Motors

26

Step 9. Tune the Servo System

27

Step 10. Configure the Distributed Control System

28

Design Examples

32

Example 1 - System Set-up

32

Example 2 - Profiled Move

32

Example 3 - Position Interrogation

32

Example 4 - Absolute Position

32

DMC-3425

Contents • i

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Galil DMC-3425 user manual Contents

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.