Motor-Amplifier

The motor amplifier may be configured in three modes:

1.Voltage Drive

2.Current Drive

3.Velocity Loop

The operation and modeling in the three modes is as follows:

Voltage Drive

The amplifier is a voltage source with a gain of Kv [V/V]. The transfer function relating the input voltage, V, to the motor position, P, is

PV = KV [Kt S(STm + 1)(STe + 1)]

where

T

= RJ

K 2

[s]

m

 

t

 

and

 

 

 

Te

= L R

 

[s]

and the motor parameters and units are

Kt

R

J

L

Torque constant [Nm/A]

Armature Resistance Ω

Combined inertia of motor and load [kg.m2] Armature Inductance [H]

When the motor parameters are given in English units, it is necessary to convert the quantities to MKS units. For example, consider a motor with the parameters:

Kt = 14.16 oz - in/A = 0.1 Nm/A R = 2 Ω

J= 0.0283 oz-in-s2= 2.10-4kg . m2 L = 0.004H

Then the corresponding time constants are Tm = 0.04 sec

and

Te = 0.002 sec

Assuming that the amplifier gain is Kv = 4, the resulting transfer function is P/V = 40/[s(0.04s+1)(0.002s+1)]

Current Drive

The current drive generates a current I, which is proportional to the input voltage, V, with a gain of Ka. The resulting transfer function in this case is

P/V = Ka Kt / Js2

DMC-3425

Chapter 10 Theory of Operation161

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Galil DMC-3425 user manual Motor-Amplifier, Voltage Drive, Current Drive

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.