PRA=-1*(_BZA) <CR>

Move A motor close to zero commutation phase

BGA <CR>

Begin motion on A axis

AMA<CR>

Wait for motion to complete on A axis

BZA=-1 <CR>

Drive motor to commutation phase zero and leave motor

 

on

Method 3. Use the command, BC. This command uses the hall transitions to determine the commutation phase. Ideally, the hall sensor transitions will be separated by exactly 60° and any deviation from 60° will affect the accuracy of this method. If the hall sensors are accurate, this method is recommended. The BC command monitors the hall sensors during a move and monitors the Hall sensors for a transition point. When that occurs, the controller computes the commutation phase and sets it. For example, to initialize the motor upon power or reset, the following commands may be given:

SH <CR>

Enable motor

BC <CR>

Enable the brushless calibration command

PR 50000 <CR>

Command a relative position movement

BG <CR>

Begin motion. When the hall sensors detect a phase

 

transition, the commutation phase is re-set.

Step 8c. Connect Step Motors

In Stepper Motor operation, the pulse output signal has a 50% duty cycle. Step motors operate open loop and do not require encoder feedback. When a stepper is used, the auxiliary encoder for the corresponding axis is unavailable for an external connection. If an encoder is used for position feedback, connect the encoder to the main encoder input corresponding to that axis. The commanded position of the stepper can be interrogated with RP or DE. The encoder position can be interrogated with TP. Only the DMC-3415 allows the use of the main encoder input with a stepper motor. The DMC-3425 does not have this option.

The frequency of the step motor pulses can be smoothed with the filter parameter, KS. The KS parameter has a range between 0.5 and 8, where 8 implies the largest amount of smoothing. See Command Reference regarding KS.

The DMC-3425 profiler commands the step motor amplifier. All DMC-3425 motion commands apply such as PR, PA, VP, CR and JG. The acceleration, deceleration, slew speed and smoothing are also used. Since step motors run open-loop, the PID filter does not function and the position error is not generated.

To connect step motors with the DMC-3425 you must follow this procedure: Step A. Install SM jumper

Install the jumper SMX at location JP2 to enable stepper motor operation on the DMC-3415. For the DMC-3425-Stepper, the jumpers should be loaded on SMX and SMY. For a discussion of SM jumpers, see section “Step 2. Configuring Jumpers on the DMC-3425”.

Step B. Connect step and direction signals from the controller to respective signals on your step motor amplifier.

The DMC-3415 outputs STEPX (step) signals on the ICM-1460 terminal labeled ACMD, and outputs DIRX (direction) signals on the ICM-1460 terminal labeled ACMD2.

26 • Chapter 2 Getting Started

DMC-3425

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Image 34
Galil DMC-3425 user manual Connect Step Motors, Bga Cr, Amacr, Bc Cr

DMC-3425 specifications

The Galil DMC-3425 is a sophisticated motion controller known for its versatility and high performance in various industrial applications. Designed primarily for multi-axis control, it is well-suited for robotics, CNC machinery, and automated manufacturing systems.

One of the standout features of the DMC-3425 is its ability to control up to 32 axes simultaneously, providing unparalleled flexibility for complex motion tasks. This capability is enhanced by its advanced motion algorithms that ensure smooth and precise movements, essential for high-quality manufacturing and assembly processes. The controller supports a variety of motor types, including servo, stepper, and brushless motors, making it compatible with a wide range of existing equipment.

In terms of connectivity, the DMC-3425 offers an extensive selection of communication options. It supports Ethernet, RS-232, and RS-485 interfaces, allowing for seamless integration with various industrial networks, including EtherCAT and CANopen. This connectivity is vital for real-time data exchange and remote monitoring, enhancing overall system efficiency.

The controller is powered by Galil's innovative software architecture, which includes the DMC programming language. This user-friendly language enables engineers to create complex motion profiles easily, with support for trajectory generation, coordinate transformations, and PID control. The DMC-3425 also features built-in commands for motion profiling, including linear and circular interpolation, allowing for sophisticated path planning.

Moreover, the DMC-3425 comes equipped with an integrated programming environment that facilitates rapid application development. Users can simulate motion profiles before implementation, reducing downtime and minimizing errors. This environment is designed for quick learning, making it accessible even for those new to motion control.

Additionally, the Galil DMC-3425 features a robust safety architecture. It includes over-temperature detection, emergency stop inputs, and configurable limits for position and speed, ensuring safe operation in various environments.

Overall, the Galil DMC-3425 is a powerful and flexible motion controller that combines advanced technologies with user-friendly design. Its ability to handle multiple axes, extensive connectivity options, and comprehensive programming environment make it a top choice for manufacturers seeking to enhance automation and improve productivity in their operations.