SERVICE MANUAL
Stackable Crescent Cuber Models
HoshizakiHoshizaki America, Inc
618 Highway 74 South Peachtree City, GA
Complete and detailed explanation of the problem
Phone 1-800-233-1940 770 Fax 1-800-843-1056
E-mail techsupport@hoshizaki.com HOSHIZAKI AMERICA, INC
CONTENTS
b G Control Board with Harvest Pump Timer Operation
C. Settings and Adjustments
1. Default Dip Switch Settings
a E and G Control Board without Harvest Pump Timer Operation
23. KM-1900SRH with URC-21F
Indicates a situation which could result in damage to the
Important Safety Information
Indicates a hazardous situation which could result in death or
serious injury
Additional Warning for Remote Models
WARNING, continued
Model Shown KM-1301SAH3
I. Construction and Water/Refrigeration Circuit Diagram
A. KM Construction
1. Air-Cooled Models SAH/3
Model Shown KM-1301SWH3
2. Water-Cooled Models SWH/3/-M
Note KM-2500SRH3 Includes Headmaster C.P.R Model Shown KM-1301SRH3
3. Remote Models SRH/3
Model Shown KMH-2000SWH3
B. KMH Construction
1. Water-Cooled Models SWH/3
Model Shown KMH-2000SWH3
2. Remote Models SRH/3
Model Shown KMH-2000SRH3
Model Shown KMH-2000SRH3
Water Tank
Diagram
C. Water/Refrigeration Circuit
1. Air-Cooled Models SAH/3
Condenser
Water-Cooled Models SWH/3/-M
Water Tank
Water Regulating Valve
Water Tank
KM-2500SRH3
Condenser Unit with Headmaster
3a. Remote Models SRH/3 Except
Pump-Out
Water
Tank
Freeze
Components Energized when the Control Switch is in the WASH Position
A. Sequence of Operation Flow Chart
II. Sequence of Operation and Service Diagnosis
E and G Control Board without Harvest Pump Timer Operation Flow Chart
G Control Board with Harvest Pump Timer Operation Flow Chart
2. G Control Board with Harvest Pump Timer Operation
Components Energized when the Control Switch is in the WASH Position
B. Service Diagnosis
1. E and G Control Board without Harvest Pump Timer Diagnosis
d WRV Diagnosis Confirm WRV is not leaking by
For LLV check coil voltage and continuity
After 11th freeze cycle
9 Shutdown E and G Control Board
2. G Control Board with Harvest Pump Timer Diagnosis
d WRV Diagnosis Confirm WRV is not leaking by
50 sec. before harvest terminates, PM energizes. See step 5b below
R and neutral W, check PM capacitor and motor winding continuity
For LLV, check coil voltage and continuity
7 Pump-Out Cycle - LEDs 1, 3, and 2 are on 10/20 second pump-out. Timing of the first pump-out is determined by S4 dip switch 5 & 6. See the table below
9 Shutdown G Control Board
C. Control Board Check
D. Bin Control Check
1. Float Switch Check
E. Float Switch Check and Cleaning
2. Float Switch Cleaning
Vent Flush Shaft Float Switch Housing Float Retainer Rod Rubber Boot
and Hose
Foam Insulation
F. Thermistor Check
Thermistor Lead
Cable Tie
G. Diagnostic Tables
1. No Ice Production
No Ice Production - Possible Cause
Harvest Cycle
2. Freeze-Up
No Ice Production - Possible Cause
Freeze-Up - Possible Cause
Low Ice Production - Possible Cause
3. Low Ice Production
Freeze-Up - Possible Cause
Freeze Cycle
Long Freeze Cycle
Low Ice Production - Possible Cause
III. Controls and Adjustments
E Control Board
A. Control Board Layout
E Control Board
1. E Control Board
Part Number 2A3792-01
G Control Board
2. G Control Board
G Control Board
1. E Control Board
B. LED Lights and Audible Alarm Safeties
2. G Control Board
C. Settings and Adjustments
1. Default Dip Switch Settings
a E and G Control Board without Harvest Pump Timer Operation
S5 Dip Switch
b G Control Board with Harvest Pump Timer Operation
c G Control Board S5 Dip Switch
S4 Dip Switch E and G Control Boards
3. Pump-Out Timer S4 dip switch 3
a Bin Control Selector E Control Board
4. Pump-Out Frequency Control S4 dip switch 5
b Harvest Pump Timer G Control Board
6. Factory Use S4 dip switch
7. Freeze Timer S4 dip switch 9
D. Control Switch
8. Float Switch Selector S5 dip switch 1 G Control Board
9. Refill Counter S5 dip switch 2 through 5 G Control Board
IV. Refrigeration Circuit and Component Service Information
A. Refrigeration Circuit Service Information
1. Refrigerant Recovery
3. Evacuation and Recharge R-404A
2. Brazing
4 Close the low-side valve and high-side valve on the gauge manifold
Component
B. Component Service Information
C. Water Regulating Valve Adjustment water-cooled models
V. Maintenance
VI. Preparing the Icemaker for Periods of Non-Use
1. Remove the water from the icemaker water supply line
2. Drain the water tank
6 Close the drain valves
VII. Disposal
A. Specification and Performance Data
VIII. Technical Information
1. KM-1301SAH
2. KM-1301SAH3
1740
3. KM-1301SWH
1318
1323
4. KM-1301SWH3
5. KM-1301SRH with URC-14F
6. KM-1301SRH3 with URC-14F
7. KM-1400SWH-M
8. KM-1400SWH3-M
1462
9. KM-1601SAH
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
1456
10. KM-1601SAH3
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
11. KM-1601SWH
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
12. KM-1601SWH3
13. KM-1601SRH with URC-21F Auxiliary Codes R-0, R-1, and some S-1
PERFORMANCE DATA SHEET
SPECIFICATION SHEET
15. KM-1601SRH with URC-22F Auxiliary Codes S-2 and Later
16. KM-1601SRH3 with URC-21F Auxiliary Codes R-0, R-1, and some S-1
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
PERFORMANCE DATA SHEET
SPECIFICATION SHEET
1530
18. KM-1601SRH3 with URC-22F Auxiliary Codes S-2 and Later
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
2480
19. KM-1900SAH
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
1859
20. KM-1900SAH3
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
1876
21. KM-1900SWH
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
1814
22. KM-1900SWH3
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
2630
23. KM-1900SRH with URC-21F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
1857
24. KM-1900SRH with URC-22F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
1965
25. KM-1900SRH3 with URC-21F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
26. KM-1900SRH3 with URC-22F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
2096
27. KM-2100SWH3
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
3210
28. KM-2100SRH3 with URC-22F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
2408
29. KM-2500SWH3
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
3780
30. KM-2500SRH3 with URC-23F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
1821
31. KMH-2000SWH
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
32. KMH-2000SWH3
1944
33. KMH-2000SRH with URC-22F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
34. KMH-2000SRH3 with URC-22F
SPECIFICATION SHEET
PERFORMANCE DATA SHEET
B. Wiring Diagrams
1. Diagrams without Harvest Pump Timer Relays E and G Control Boards
a KM-1601SWH, KM-1601SRH, KM-1900SH, KMH-2000SH
384±22
KM-2500SH3, KMH-2000SH3
SwitchPressure-High
b KM-1601SWH3, KM-1601SRH3, KM-1900SH3, KM-2100SH3
Auxiliary Code
2. Diagrams with Harvest Pump Timer Relays G Control Board
a KM-1301SH Auxiliary Code T-0, U-0
T-0, U-0
b KM-1301SH3 Auxiliary Code T-0, U-0
c KM-1301SH Auxiliary Code U-1 and Later and KM-1601SAH
d KM-1301SH3 Auxiliary Code U-1 and Later and KM-1601SAH3
Water-Cooled Model
e KM-1400SWH-M
High-Pressure Switch
Control Transformer Output 10.5V at
Output 10.5V at
High-Pressure Switch
f KM-1400SWH3-M
Control Transformer