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Models: CF Series

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Firmware Rev. S27G and up Scanner Serial Number CF Series Scanner Maintenance ManualScan-Graphics, Inc AGENCY APPROVALS CF Series Scanner Maintenance Manual Firmware Rev. S27G and upTRADEMARK NOTICE PATENT NOTICEPreface Related Scangraphics DocumentationSection 6--Adjustment, Calibration, and Replacement Table of Contents 2.6 DE-INSTALLATION 3 SYSTEM DESCRIPTION 3.1 MAJOR SYSTEMS OF SCANNER 2.3 CONNECTIONS 2.3.1 A.C. Power 2.3.2 Video Optional2.3.3 Host/Local Control and Diagnostics Terminal 2.4 POWER-UP 2.4.1 Check Line Voltage 2.4.2 Check Power Supply Voltage Recommended5.1.8.1.1 Adjusting Line Splice Mechanically 5 ON-BOARD DIAGNOSTIC SYSTEM 5.1 DIAGNOSTICS TESTS5.1.3 3 Parameter Backup 5.1.4 4 Set Motor Speed 5.1.8 8 Merge and Splice Adjustment 5.1.8.1 Line Splice Adjustment6.4 Task -- Replacement of White Background 6 REPLACEMENT COMPONENT AND SUB-ASSEMBLY6.2 Task -- Belt Replacement and Tension Adjustment 6.3 Task -- Lamp Installation and Replacement Revision Record 1 SYSTEM OVERVIEWUser Interface 1 CF Series Scanner Features and Specifications1.1 Features Multiple ResolutionConstruction Diagnostics1.2 Specifications Functional SpecificationsTable 1-A Nominal Scan Speed/Resolution Chart Input Characteristics Physical SpecificationsPower Specifications Environmental Specifications This page intentionally left blank 2 INSTALLATION 2.2.2.1 Site 2.2 Setup 2.2.1 Document Catch Installation2.2.2.5 Temperature 2.2.2 Environmental Concerns2.3.1 A.C. Power 2.6 DE-INSTALLATION 3 SYSTEM DESCRIPTION 3.1 MAJOR SYSTEMS OF SCANNER # of Cameras Model3.1.8 Power Supply System 3.1.6 Display System Optional3.1.7 User Interface System 3.1.9 Ventilation System heat2. A metal mesh air filter covers the air intake vent This page intentionally left blank 4.3 ANNUALLY 4 PREVENTATIVE MAINTENANCE4.1 DAILY 4.2 MONTHLY4.3.4 Recalibrate Scanner 4.3.2 Check Power Supply Voltages3. Check the motor speed and adjust if necessary. See Section 4.3.3 Replace LampsFigure 5-7 CF Series Scanner Main Menu 5 DIAGNOSTIC SOFTWARE5.1 On-Board Diagnostic System Figure 5-8 Diagnostic Tests MenuPage This page intentionally left blank Figure 5-9 Global Parameters Menu 5.1.1 Set Global ParametersPage 5.1.3 Parameter Backup Figure 5-10 Parameter Backup Menu5.1.2 Perform System Initialization This page intentionally left blank Set Motor Speed Menu 5.1.4 Set Motor SpeedPress X to exit and return to the Diagnostic Tests menu Splice Count Listing Example from a CF 1000/44 5.1.5 Splice CountsThis page intentionally left blank 5.1.6 Focus and Magnification Focus and Magnification MenuEquipment, Tools & Materials Required This page intentionally left blank Sample Focus Display 5.1.6.1 F FocusPress X to return to the Diagnostic Tests menu 8. Use the P command to set the display at pixel 4. Place the weight on top of the white background strip6. Use the C command to select the appropriate camera 7. Use the T command to set the take mode to AUTOThis page intentionally left blank 5.1.6.2 M Magnification Procedure for Adjusting Camera Magnification Magnification Values for CF300 This page intentionally left blank 5.1.7 IP LUT For the Image Processor Board Example of an Image Processor Board Look-Up Table IP LUT Paused 5.1.8 MERGE AND SPLICE ADJUSTMENTFigure 5-17 Merge and Splice Adjustment Menu Full Forwardor 9* press either these keys to increase the splice Up and Down Arrows Used to increase or decrease thresholdor , press either these keys to increase the merge or . press either these keys to increase the mergePage This page intentionally left blank 5.1.8.1 Line Splice Adjustment 5.1.8.1.1 Adjusting Line Splice MechanicallyProcedure for Mechanical Line Splice Adjustment Procedure for Adjusting Camera Merge 5.1.8.2 Merge AdjustmentFigure 5-24 Set Autosize Parameters Menu 5.1.9 AUTOSIZE PARAMETERSFigure 5-25 Set CCB Registers Menu 5.1.11 TEST FRAME GRABBER B 5.1.10 SET CCB REGISTERS AFigure 5-26 I/O Board Test Menu 5.1.12 TEST I/O BOARD CFigure 5-27 I/O Board Sensor Test Figure 5-28 Page Offsets Menu 5.1.13 PAGE OFFSETS DThis page intentionally left blank 5.1.14 CAMERA SYSTEM DIAGNOSTICS E Figure 5-30 Camera System Diagnostics Menu 5.1.14.1 E Exposure MemoryFigure 5-29 Camera System Statistics Page 5.1.14.2 NE Normalize Exposure 5.1.14.4 NG Normalize Gain 5.1.14.3 G Gain Memory5.1.14.5 D Display Calibration Memory 5.1.14.6 F Fill Calibration Memory5.1.14.7 T Take Line 5.1.14.12 L1 Lights On 5.1.14.10 V Video Board Reset Not used 5.1.14.11 L0 Lights Off5.1.14.8 Q Take Qualified Line 5.1.14.9 A Autotake5.1.14.14 K Calibration Check AAAA,DD5.1.14.16 T Test Pattern Control 5.1.14.15 M Mirror Control5.1.14.20 H Histogram 5.1.14.17 Y Camera Delay Factory Use ONLY5.1.14.18 C Calibration Memory Test 5.1.14.19 R Camera Response Curves5.1.14.21 X Exit Figure 5-31 Resolution Control Display 5.1.15 F RESOLUTION CONTROLPage 5.1.16 G DOCUMENT SIZES Figure 5-32 Set Document Size MenuW x R 5.1.17 H RUN SELF TESTS 1 CF1000 3 CF300 4 CF400/36 5 CF500 Choice 5.1.18 I RESTORE NVRAMThis page intentionally left blank 5.1.19 J BINARY FILTER PARAMETERS X Exit Returns to the Diagnostics Tests Menu The prompt “ Parameter Set A,B,C,D “ will appearCommands P Choose Parameter Set When you enter a letter, the corresponding set will be displayed5.1.20 K IP AVERAGER LUT 5.1.21 L AUTOCALIBRATION “Proceed With Calibration ? Y/N “Next “Feed in Calibration Standard” will appear 5.1.22 M SCSI BUFFER PARAMETERS Figure 5-33 SCSI Buffer Parameters Menu5.1.23 X EXIT This page intentionally left blank 5.2.2 SYSTEM PARAMETERS Procedure for Issuing the SAVE Command 5.2 SAVING PARAMETER CHANGES TO NON-VOLATILE MEMORIES5.2.1 PIXEL CORRECTION AND EXPOSURE VALUES 3. Locate the memory write protect switch, SW1, on the CALS Board Procedure to Remove the Back Panel 6 REPLACEMENT COMPONENT AND SUB-ASSEMBLYProcedure to Remove the Front Cover Procedure to Remove Either Side PanelProcedure for Replacing Belt and Adjusting Tension Procedure for Installing and Replacing Imaging Lamp Pre-cut White Mylar Background Scangraphics Part Number 6.4 TASK -- REPLACEMENT OF WHITE BACKGROUNDProcedure for Replacing White Background Equipment, Tools & Materials RequiredStandard Slot-head Screwdriver 6.5 TASK - - CAMERA ASSEMBLY REMOVAL and REPLACEMENTProcedure for Removing and Replacing Camera Assembly Equipment, Tools & Materials Required6.6.1 Video Board Adjustments Equipment, Tools & Materials required Procedure for Adjusting Video Board6.6 TASK -- CAMERA CALIBRATION Equipment, Tools & Materials Required Camera Board Offset Adjustment Procedure Repeat for Each Camera6.6.2 Camera Board Offset 6.6.3 Exposure Calibration6.6.4 Gain Calibration 12 Volts 6.7 TASK - - CHECKING AND ADJUSTING VOLTAGES+5 Volts +12 Volts+120 Volts 6.8 TASK - - FAN REPLACEMENT Procedure for Replacing FansEquipment, Tools & Materials Required 6.9 TASK - - FILTER CLEANING AND REPLACEMENT I. Terminal Setup II. Save the Setup III. Host Serial Connection Standard Scangraphics format Parts List follows APPENDIX B REPLACEMENT PARTS LIST