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IBM CF Series manual This page intentionally left blank

Models: CF Series

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Contents

Scan-Graphics, Inc Firmware Rev. S27G and up Scanner Serial NumberCF Series Scanner Maintenance Manual PATENT NOTICE CF Series Scanner Maintenance Manual Firmware Rev. S27G and upTRADEMARK NOTICE AGENCY APPROVALSRelated Scangraphics Documentation PrefaceSection 6--Adjustment, Calibration, and Replacement Table of Contents 2.4.1 Check Line Voltage 2.4.2 Check Power Supply Voltage Recommended 2.3 CONNECTIONS 2.3.1 A.C. Power 2.3.2 Video Optional2.3.3 Host/Local Control and Diagnostics Terminal 2.4 POWER-UP 2.6 DE-INSTALLATION 3 SYSTEM DESCRIPTION 3.1 MAJOR SYSTEMS OF SCANNER5.1.8 8 Merge and Splice Adjustment 5.1.8.1 Line Splice Adjustment 5 ON-BOARD DIAGNOSTIC SYSTEM 5.1 DIAGNOSTICS TESTS5.1.3 3 Parameter Backup 5.1.4 4 Set Motor Speed 5.1.8.1.1 Adjusting Line Splice Mechanically6.3 Task -- Lamp Installation and Replacement 6 REPLACEMENT COMPONENT AND SUB-ASSEMBLY6.2 Task -- Belt Replacement and Tension Adjustment 6.4 Task -- Replacement of White Background 1 SYSTEM OVERVIEW Revision RecordMultiple Resolution 1 CF Series Scanner Features and Specifications1.1 Features User InterfaceDiagnostics ConstructionTable 1-A Nominal Scan Speed/Resolution Chart 1.2 SpecificationsFunctional Specifications Power Specifications Input CharacteristicsPhysical Specifications Environmental Specifications This page intentionally left blank 2 INSTALLATION 2.2.2 Environmental Concerns 2.2 Setup 2.2.1 Document Catch Installation2.2.2.5 Temperature 2.2.2.1 Site2.3.1 A.C. Power 2.6 DE-INSTALLATION 3 SYSTEM DESCRIPTION 3.1 MAJOR SYSTEMS OF SCANNER Model # of Cameras3.1.7 User Interface System 3.1.8 Power Supply System3.1.6 Display System Optional 2. A metal mesh air filter covers the air intake vent 3.1.9 Ventilation Systemheat This page intentionally left blank 4.2 MONTHLY 4 PREVENTATIVE MAINTENANCE4.1 DAILY 4.3 ANNUALLY4.3.3 Replace Lamps 4.3.2 Check Power Supply Voltages3. Check the motor speed and adjust if necessary. See Section 4.3.4 Recalibrate ScannerFigure 5-8 Diagnostic Tests Menu 5 DIAGNOSTIC SOFTWARE5.1 On-Board Diagnostic System Figure 5-7 CF Series Scanner Main MenuPage This page intentionally left blank 5.1.1 Set Global Parameters Figure 5-9 Global Parameters MenuPage 5.1.2 Perform System Initialization 5.1.3 Parameter BackupFigure 5-10 Parameter Backup Menu This page intentionally left blank 5.1.4 Set Motor Speed Set Motor Speed MenuPress X to exit and return to the Diagnostic Tests menu 5.1.5 Splice Counts Splice Count Listing Example from a CF 1000/44This page intentionally left blank Equipment, Tools & Materials Required 5.1.6 Focus and MagnificationFocus and Magnification Menu This page intentionally left blank 5.1.6.1 F Focus Sample Focus DisplayPress X to return to the Diagnostic Tests menu 7. Use the T command to set the take mode to AUTO 4. Place the weight on top of the white background strip6. Use the C command to select the appropriate camera 8. Use the P command to set the display at pixelThis page intentionally left blank 5.1.6.2 M Magnification Procedure for Adjusting Camera Magnification Magnification Values for CF300 This page intentionally left blank 5.1.7 IP LUT For the Image Processor Board Example of an Image Processor Board Look-Up Table IP LUT Full Forward 5.1.8 MERGE AND SPLICE ADJUSTMENTFigure 5-17 Merge and Splice Adjustment Menu Pausedor . press either these keys to increase the merge Up and Down Arrows Used to increase or decrease thresholdor , press either these keys to increase the merge or 9* press either these keys to increase the splicePage This page intentionally left blank Procedure for Mechanical Line Splice Adjustment 5.1.8.1 Line Splice Adjustment5.1.8.1.1 Adjusting Line Splice Mechanically 5.1.8.2 Merge Adjustment Procedure for Adjusting Camera Merge5.1.9 AUTOSIZE PARAMETERS Figure 5-24 Set Autosize Parameters Menu5.1.10 SET CCB REGISTERS A Figure 5-25 Set CCB Registers Menu 5.1.11 TEST FRAME GRABBER B5.1.12 TEST I/O BOARD C Figure 5-26 I/O Board Test MenuFigure 5-27 I/O Board Sensor Test 5.1.13 PAGE OFFSETS D Figure 5-28 Page Offsets MenuThis page intentionally left blank Figure 5-29 Camera System Statistics 5.1.14 CAMERA SYSTEM DIAGNOSTICS EFigure 5-30 Camera System Diagnostics Menu 5.1.14.1 E Exposure Memory Page 5.1.14.2 NE Normalize Exposure 5.1.14.3 G Gain Memory 5.1.14.4 NG Normalize Gain5.1.14.7 T Take Line 5.1.14.5 D Display Calibration Memory5.1.14.6 F Fill Calibration Memory 5.1.14.9 A Autotake 5.1.14.10 V Video Board Reset Not used 5.1.14.11 L0 Lights Off5.1.14.8 Q Take Qualified Line 5.1.14.12 L1 Lights OnAAAA,DD 5.1.14.14 K Calibration Check5.1.14.15 M Mirror Control 5.1.14.16 T Test Pattern Control5.1.14.19 R Camera Response Curves 5.1.14.17 Y Camera Delay Factory Use ONLY5.1.14.18 C Calibration Memory Test 5.1.14.20 H Histogram5.1.14.21 X Exit 5.1.15 F RESOLUTION CONTROL Figure 5-31 Resolution Control DisplayPage W x R 5.1.16 G DOCUMENT SIZESFigure 5-32 Set Document Size Menu 5.1.17 H RUN SELF TESTS 5.1.18 I RESTORE NVRAM 1 CF1000 3 CF300 4 CF400/36 5 CF500 ChoiceThis page intentionally left blank 5.1.19 J BINARY FILTER PARAMETERS When you enter a letter, the corresponding set will be displayed The prompt “ Parameter Set A,B,C,D “ will appearCommands P Choose Parameter Set X Exit Returns to the Diagnostics Tests Menu5.1.20 K IP AVERAGER LUT Next “Feed in Calibration Standard” will appear 5.1.21 L AUTOCALIBRATION“Proceed With Calibration ? Y/N “ 5.1.23 X EXIT 5.1.22 M SCSI BUFFER PARAMETERSFigure 5-33 SCSI Buffer Parameters Menu This page intentionally left blank 5.2.1 PIXEL CORRECTION AND EXPOSURE VALUES 5.2.2 SYSTEM PARAMETERS Procedure for Issuing the SAVE Command5.2 SAVING PARAMETER CHANGES TO NON-VOLATILE MEMORIES 3. Locate the memory write protect switch, SW1, on the CALS Board Procedure to Remove Either Side Panel 6 REPLACEMENT COMPONENT AND SUB-ASSEMBLYProcedure to Remove the Front Cover Procedure to Remove the Back PanelProcedure for Replacing Belt and Adjusting Tension Procedure for Installing and Replacing Imaging Lamp Equipment, Tools & Materials Required 6.4 TASK -- REPLACEMENT OF WHITE BACKGROUNDProcedure for Replacing White Background Pre-cut White Mylar Background Scangraphics Part NumberEquipment, Tools & Materials Required 6.5 TASK - - CAMERA ASSEMBLY REMOVAL and REPLACEMENTProcedure for Removing and Replacing Camera Assembly Standard Slot-head Screwdriver6.6 TASK -- CAMERA CALIBRATION 6.6.1 Video Board Adjustments Equipment, Tools & Materials requiredProcedure for Adjusting Video Board 6.6.3 Exposure Calibration Camera Board Offset Adjustment Procedure Repeat for Each Camera6.6.2 Camera Board Offset Equipment, Tools & Materials Required6.6.4 Gain Calibration +12 Volts 6.7 TASK - - CHECKING AND ADJUSTING VOLTAGES+5 Volts 12 Volts+120 Volts Equipment, Tools & Materials Required 6.8 TASK - - FAN REPLACEMENTProcedure for Replacing Fans 6.9 TASK - - FILTER CLEANING AND REPLACEMENT I. Terminal SetupII. Save the Setup III. Host Serial Connection APPENDIX B REPLACEMENT PARTS LIST Standard Scangraphics format Parts List follows