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IBM CF Series manual Saving Parameter Changes To Non-Volatile Memories, Task -- Fan Replacement

Models: CF Series

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5.2SAVING PARAMETER CHANGES TO NON-VOLATILE MEMORIES

5.2.1Pixel Correction and Exposure Values

5.2.2System Parameters

6REPLACEMENT : COMPONENT AND SUB-ASSEMBLY

6.1Task -- Removing Scanner Covers and Panels

6.2Task -- Belt Replacement and Tension Adjustment

6.3Task -- Lamp Installation and Replacement

6.4Task -- Replacement of White Background

6.5Task -- Camera Assembly Removal and Replacement

6.6Task -- Camera Calibration

6.6.1Video Board Adjustment

6.6.2Camera Board Offset

6.6.3Exposure Calibration

6.6.4Gain Calibration

6.7Task -- Checking and Adjusting Voltages

6.8Task -- Fan Replacement

6.9Task -- Filter Cleaning and Replacement

A TERMINAL SETUP

A.1 Using The Windows Terminal Emulator

A.2 Saving The Setup

A.3 Host Serial Cable Connections

B REPLACEMENT PARTS LIST

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IBM CF Series manual Saving Parameter Changes To Non-Volatile Memories, Replacement Component And Sub-Assembly

Contents

Scan-Graphics, Inc Firmware Rev. S27G and up Scanner Serial NumberCF Series Scanner Maintenance Manual CF Series Scanner Maintenance Manual Firmware Rev. S27G and up TRADEMARK NOTICEPATENT NOTICE AGENCY APPROVALSRelated Scangraphics Documentation PrefaceSection 6--Adjustment, Calibration, and Replacement Table of Contents 2.3 CONNECTIONS 2.3.1 A.C. Power 2.3.2 Video Optional 2.3.3 Host/Local Control and Diagnostics Terminal 2.4 POWER-UP2.4.1 Check Line Voltage 2.4.2 Check Power Supply Voltage Recommended 2.6 DE-INSTALLATION 3 SYSTEM DESCRIPTION 3.1 MAJOR SYSTEMS OF SCANNER5 ON-BOARD DIAGNOSTIC SYSTEM 5.1 DIAGNOSTICS TESTS 5.1.3 3 Parameter Backup 5.1.4 4 Set Motor Speed5.1.8 8 Merge and Splice Adjustment 5.1.8.1 Line Splice Adjustment 5.1.8.1.1 Adjusting Line Splice Mechanically6 REPLACEMENT COMPONENT AND SUB-ASSEMBLY 6.2 Task -- Belt Replacement and Tension Adjustment6.3 Task -- Lamp Installation and Replacement 6.4 Task -- Replacement of White Background 1 SYSTEM OVERVIEW Revision Record1 CF Series Scanner Features and Specifications 1.1 FeaturesMultiple Resolution User InterfaceDiagnostics ConstructionTable 1-A Nominal Scan Speed/Resolution Chart 1.2 SpecificationsFunctional Specifications Power Specifications Input CharacteristicsPhysical Specifications Environmental Specifications This page intentionally left blank 2 INSTALLATION 2.2 Setup 2.2.1 Document Catch Installation 2.2.2.5 Temperature2.2.2 Environmental Concerns 2.2.2.1 Site2.3.1 A.C. Power 2.6 DE-INSTALLATION 3 SYSTEM DESCRIPTION 3.1 MAJOR SYSTEMS OF SCANNER Model # of Cameras3.1.7 User Interface System 3.1.8 Power Supply System3.1.6 Display System Optional 2. A metal mesh air filter covers the air intake vent 3.1.9 Ventilation Systemheat This page intentionally left blank 4 PREVENTATIVE MAINTENANCE 4.1 DAILY4.2 MONTHLY 4.3 ANNUALLY4.3.2 Check Power Supply Voltages 3. Check the motor speed and adjust if necessary. See Section4.3.3 Replace Lamps 4.3.4 Recalibrate Scanner5 DIAGNOSTIC SOFTWARE 5.1 On-Board Diagnostic SystemFigure 5-8 Diagnostic Tests Menu Figure 5-7 CF Series Scanner Main MenuPage This page intentionally left blank 5.1.1 Set Global Parameters Figure 5-9 Global Parameters MenuPage 5.1.2 Perform System Initialization 5.1.3 Parameter BackupFigure 5-10 Parameter Backup Menu This page intentionally left blank 5.1.4 Set Motor Speed Set Motor Speed MenuPress X to exit and return to the Diagnostic Tests menu 5.1.5 Splice Counts Splice Count Listing Example from a CF 1000/44This page intentionally left blank Equipment, Tools & Materials Required 5.1.6 Focus and MagnificationFocus and Magnification Menu This page intentionally left blank 5.1.6.1 F Focus Sample Focus DisplayPress X to return to the Diagnostic Tests menu 4. Place the weight on top of the white background strip 6. Use the C command to select the appropriate camera7. Use the T command to set the take mode to AUTO 8. Use the P command to set the display at pixelThis page intentionally left blank 5.1.6.2 M Magnification Procedure for Adjusting Camera Magnification Magnification Values for CF300 This page intentionally left blank 5.1.7 IP LUT For the Image Processor Board Example of an Image Processor Board Look-Up Table IP LUT 5.1.8 MERGE AND SPLICE ADJUSTMENT Figure 5-17 Merge and Splice Adjustment MenuFull Forward PausedUp and Down Arrows Used to increase or decrease threshold or , press either these keys to increase the mergeor . press either these keys to increase the merge or 9* press either these keys to increase the splicePage This page intentionally left blank Procedure for Mechanical Line Splice Adjustment 5.1.8.1 Line Splice Adjustment5.1.8.1.1 Adjusting Line Splice Mechanically 5.1.8.2 Merge Adjustment Procedure for Adjusting Camera Merge5.1.9 AUTOSIZE PARAMETERS Figure 5-24 Set Autosize Parameters Menu5.1.10 SET CCB REGISTERS A Figure 5-25 Set CCB Registers Menu 5.1.11 TEST FRAME GRABBER B5.1.12 TEST I/O BOARD C Figure 5-26 I/O Board Test MenuFigure 5-27 I/O Board Sensor Test 5.1.13 PAGE OFFSETS D Figure 5-28 Page Offsets MenuThis page intentionally left blank Figure 5-29 Camera System Statistics 5.1.14 CAMERA SYSTEM DIAGNOSTICS EFigure 5-30 Camera System Diagnostics Menu 5.1.14.1 E Exposure Memory Page 5.1.14.2 NE Normalize Exposure 5.1.14.3 G Gain Memory 5.1.14.4 NG Normalize Gain5.1.14.7 T Take Line 5.1.14.5 D Display Calibration Memory5.1.14.6 F Fill Calibration Memory 5.1.14.10 V Video Board Reset Not used 5.1.14.11 L0 Lights Off 5.1.14.8 Q Take Qualified Line5.1.14.9 A Autotake 5.1.14.12 L1 Lights OnAAAA,DD 5.1.14.14 K Calibration Check5.1.14.15 M Mirror Control 5.1.14.16 T Test Pattern Control5.1.14.17 Y Camera Delay Factory Use ONLY 5.1.14.18 C Calibration Memory Test5.1.14.19 R Camera Response Curves 5.1.14.20 H Histogram5.1.14.21 X Exit 5.1.15 F RESOLUTION CONTROL Figure 5-31 Resolution Control DisplayPage W x R 5.1.16 G DOCUMENT SIZESFigure 5-32 Set Document Size Menu 5.1.17 H RUN SELF TESTS 5.1.18 I RESTORE NVRAM 1 CF1000 3 CF300 4 CF400/36 5 CF500 ChoiceThis page intentionally left blank 5.1.19 J BINARY FILTER PARAMETERS The prompt “ Parameter Set A,B,C,D “ will appear Commands P Choose Parameter SetWhen you enter a letter, the corresponding set will be displayed X Exit Returns to the Diagnostics Tests Menu5.1.20 K IP AVERAGER LUT Next “Feed in Calibration Standard” will appear 5.1.21 L AUTOCALIBRATION“Proceed With Calibration ? Y/N “ 5.1.23 X EXIT 5.1.22 M SCSI BUFFER PARAMETERSFigure 5-33 SCSI Buffer Parameters Menu This page intentionally left blank 5.2.1 PIXEL CORRECTION AND EXPOSURE VALUES 5.2.2 SYSTEM PARAMETERS Procedure for Issuing the SAVE Command5.2 SAVING PARAMETER CHANGES TO NON-VOLATILE MEMORIES 3. Locate the memory write protect switch, SW1, on the CALS Board 6 REPLACEMENT COMPONENT AND SUB-ASSEMBLY Procedure to Remove the Front CoverProcedure to Remove Either Side Panel Procedure to Remove the Back PanelProcedure for Replacing Belt and Adjusting Tension Procedure for Installing and Replacing Imaging Lamp 6.4 TASK -- REPLACEMENT OF WHITE BACKGROUND Procedure for Replacing White BackgroundEquipment, Tools & Materials Required Pre-cut White Mylar Background Scangraphics Part Number6.5 TASK - - CAMERA ASSEMBLY REMOVAL and REPLACEMENT Procedure for Removing and Replacing Camera AssemblyEquipment, Tools & Materials Required Standard Slot-head Screwdriver6.6 TASK -- CAMERA CALIBRATION 6.6.1 Video Board Adjustments Equipment, Tools & Materials requiredProcedure for Adjusting Video Board Camera Board Offset Adjustment Procedure Repeat for Each Camera 6.6.2 Camera Board Offset6.6.3 Exposure Calibration Equipment, Tools & Materials Required6.6.4 Gain Calibration 6.7 TASK - - CHECKING AND ADJUSTING VOLTAGES +5 Volts+12 Volts 12 Volts+120 Volts Equipment, Tools & Materials Required 6.8 TASK - - FAN REPLACEMENTProcedure for Replacing Fans 6.9 TASK - - FILTER CLEANING AND REPLACEMENT I. Terminal SetupII. Save the Setup III. Host Serial Connection APPENDIX B REPLACEMENT PARTS LIST Standard Scangraphics format Parts List follows