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| INSTALLATION | |||||||||||||
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TOC | TOC | OUTPUT CONNECTIONS | 3. Connect electrode lead to the desired terminal | ||||||||||||||
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| (positive or negative) and tighten the output ter- | ||||||||||||
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Section | Master | See Table A.1 for recommended IDEALARC | minal nut with a wrench. | ||||||||||||||
cable sizes for combined length of electrode and work | 4. Connect the second work lead to the other out- | ||||||||||||||||
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| cables. |
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| put terminal (positive if negative is attached and | |||||||||||
to | to |
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| TABLE A.1 |
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| vice versa) following steps 2 and 3. | ||||||||||||
Return | Return |
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| AUXILIARY POWER | |||||||||||
| Suggested Copper Cable Sizes - 100% Duty Cycle |
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| Combined Lengths of Electrodes and Work Cables |
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| This machine supplies the 115 volt, AC power need- | |||||||||
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| Amperes |
| Length | Cable Size |
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| ed for operating wire feeding equipment. The power | ||||||||||||
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| 1000 |
| 0 - 250 ft. |
| is available from terminals #31 and #32 on the termi- | ||||||||||
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| (76.2m) | (3 x 85.0 mm2) |
| nal strip. An 8 amp slow blow fuse on the machine | |||||||||
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| control panel protects the auxiliary power from | |||||||||
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| CONNECT ELECTRODE AND WORK | ||||||||||||||
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| excessive overloads. The circuit has a 1000 volt- | ||||||||||||||
TOC | TOC | LEADS TO OUTPUT TERMINALS | ampere rating. | ||||||||||||||
The output terminals are located on the lower case | CONNECTION FOR | ||||||||||||||||
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| OR AUTOMATIC WIRE FEEDER | ||||||||||||||
Section | Master | front and labeled “+” and | |||||||||||||||
are 1000 amp rated “+” terminals on the right side, | CONTROL |
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| one 500 amp rated “+” terminal near the center and |
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to | to | terminals on the left side. They are fully recessed to | With the | ||||||||||||||
minimize the possibility of accidental contact by an | the | ||||||||||||||||
Return | Return | ||||||||||||||||
object or a person. |
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| box connector is provided for access into the termi- | |||||||||||||
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| ment is connected to the terminal strip. A strain relief | |||||||||||
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| The 1000 amp output connections provide the full | nal strip section. A chassis grounding screw is also | |||||||||||||
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| rated output range of the machine. |
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| provided below the terminal strip marked with the | ||||||||||||
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| The 500 amp output connections provide enhanced | symbol |
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| for connecting the wire feeding equip- | |||||
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| lower current arc characteristics, especially for sub- | ment grounding wire. See the appropriate connec- | |||||||||||||
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| merged arc and GMAW procedures below 450 amps. | tion diagram for the exact instructions for the wire | |||||||||||||
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| 1. Set the ON/OFF PUSH BUTTON to OFF. | feeder being used. A spare plugged hole is provided | |||||||||||||
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| in case an additional box connector is required. |
TOC | TOC | 2. Insert the electrode lead through the oval opening | NOTE: See the ACCESSORIES Section of this man- | |||
in the lower shelf of the front case, closest to the | ual for specific instructions on connecting the follow- | |||||
Section | Master | desired polarity (positive or negative). Pull through | ing | |||
enough cable to reach the output terminals. | • | } |
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to | to |
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Return | Return |
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| • | } Automatic Wire Feeders | ||
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| • | |||
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| • | } Tractors | ||
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to Section TOC | to Master TOC |
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Return | Return | FIGURE |
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| IDEALARC |
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