Troubleshooting | Yamaha Yamaha Robot Controller CC-Link Unit

3. Troubleshooting

If trouble occurs in the connection with the robot controller while starting up the CC-Link system or during operation, check the following items in listed order.

3-1 Robot controller front panel LED confirmation

3-2 Programming unit error display confirmation

3-3 CC-Link compatible module LED confirmation

3-4 Confirmation from master station PLC

3.1Robot controller front panel LED confirmation

[Confirmation item 1]

<Confirmation details>

• The “PWR” LED is OFF.

<Cause>

• Power is not being supplied to the robot controller.

<Countermeasures>

•Measure the voltage at the AC power input terminal of the power connector with a multimeter and check that the rated voltage is being supplied.

*Refer to the robot controller owner’s manual for the rated voltage for the robot con- troller.

[Confirmation item 2]

<Confirmation details>

• The “ERR” LED is ON.

<Cause>

•The robot controller is in emergency stop.

•A major error has occurred in the robot controller.

<Countermeasures>

•Confirm the error message displayed on the programming unit.

•Take measures by following the troubleshooting section in the robot controller in- struction manual.

* Refer to the robot controller instruction manual for details on the errors.

4

Troubleshooting

4-3

Image 47

Yamaha Yamaha Robot Controller CC-Link Unit, RCX Series owner manual Troubleshooting, Confirmation item

Contents

Unit Page Introduction Precautions for design Safety Precautions Always read before starting use Precautions for wiring Precautions for installation Precautions for disposal Precautions for starting and maintenance Warranty description Warranty Memo Contents Appendix TroubleshootingSpecifications Outline Memo Emulated serialization on parallel DIO FeaturesWiring saving PLC Mechanism CC-Link system cable terminals Station No. setting switch LSB 1st digitStation No. setting switch MSB 2nd digit Communication speed switch BPS A1SHCPU Assignment of CC-Link compatible I/O PLC Outline Outline Memo Connection Memo Operation Confirming the CC-Link compatible module settings Saving the robot controller data Installing the CC-Link compatible moduleResponse when starting the robot controller Procedure Setting the station No Setting the CC-Link compatible module Procedures Setting the communication speed Mounting the ferrite core Noise measures Testing the line from the master station PLC Connecting to the CC-Link system Parameter Meaning Parameter setting for CC-Link serial I/O board Type Display Meaning Parameter setting for CC-Link serial I/O board Press the F Edit key Memo Communication Memo When connection to CC-Link system is correctly established State when robot controller power is turned on Initial data process master station PLC side Initial process for connecting to CC-Link systemInitial data process Receiving data Communication with master station PLC Transmitting data Direct connection by emulated serialization on parallel DIO Direct connection from SI n to do n Direct connection by emulated serialization on parallel DIO Direct connection from SO n to DI n Direct connection by emulated serialization on parallel D Referring to the data from the programming unit Referring to communication data Troubleshooting Memo Confirmation details Check Items to confirm before starting up CC-Link system RUN Errl SD RD Meanings of LEDs on CC-Link compatible module Confirmation item Troubleshooting Programming unit error display confirmation CC-Link compatible module LED confirmation Confirmation from master station PLC Emg.stop on Error messages relating to CC-Link Memo Specifications Memo Profile Remote registers Device No Signal name Details RXn0 Details of remote input/output signals Details of remote input/output signals Details of remote input/output signals Initial data process for CC-Link connection Dedicated input/output signal timing chart Servo on process from emergency stop status Initial servo on process after power onServo on and emergency stop Shift to emergency stop Program execution process SpecificationsAuto mode changeover process Program reset process Stopping with program interlock Program stop process using interlock input Details of sample Sample program Bit information used Robot program data assignment Variables usedPoints used X1FF PLC data assignment Gosub *PLACE Robot program 1st unit’s RCX40 2nd unit’s RCX142 X0F From PLC program RET From H0 Set initial data process complete flag OFF Communication speed setting CC-Link compatible module specifications Memo Appendix Memo Term definition Unit