Troubleshooting list, Malfunction Cause Remedy

Aesculap Sterile Technology

Sterile container system

6. Troubleshooting list

Malfunction	Cause				Remedy

Excessive amounts of condensate inside the	Temperature of sterile materials too low prior				Allow sterile materials to come to room
sterile container	to sterilization				temperature (appr. 20 °C) before sterilization

	Textiles too damp				Sterilize dry textiles only

	Sterile container too heavy				Normal container
					with instruments: max. load 10 kg
					with textiles: max. load 8 kg

					Half container with instruments:
					max. load 5 kg

					3/4-container with instruments: max. load 7 kg

	Sterile materials improperly positioned				Lay hollow components, bowls, plates etc. face
					down and on a slant

					Arrange textiles in loose vertical piles, do not
					press them together

	Sterile container incorrectly positioned in				Always place heavy sterile containers at the
	sterilizer				bottom

	Sterile	containers	processed	immediately	Allow sterile containers to cool down to room
	after sterilization				temperature prior to processing

	Sterile	containers	improperly	positioned	Do not store sterile containers on a floor or in a
	during cooling phase				drafty place
					Store sterile containers in air-conditioned areas
					according to DIN 58953-9

	Sterilizer properties do not meet DIN EN 285				Have sterilizer serviced regularly
	standards				Check drying vacuum
					Check drying time

					Check steam quality and upgrade if necessary

	Empty-cycle and vacuum test not run daily				Run empty-cycle and vacuum test daily before
	before sterilization begins				beginning sterilization

	Unsuitable sterilizer cycle selected				Select a program according to the load

	Sterilizer door left open too long, sterilizer				Load and unload sterilizer quickly
	cooled down

Condensate in groove of (inner) lid	Multiple sterile containers or heavy sterile				Subdivide sterilizer with shelving
	materials stacked				Use outer lid

	Sterilization performed incorrectly				Have sterilizer repaired by manufacturer
Indicator seal color unchanged	Sterilizer defective

	Indicator seals stored improperly				Observe storage conditions as specified on the
					packaging of the indicator seals

10

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Aesculap Sterile Technology

Sterile container system

6. Troubleshooting list

Malfunction

Cause

Remedy

standards

Check drying vacuum

Check drying time

9-Jul specifications