Teledyne 9060Z manual Installation and Commissioning, Mounting the Transmitter

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Model 9060Z Manual

The oxygen deficiency output can be used in the same way as a combustibles analyzer to signal the extent of reducing conditions of combustion processes.

4. INSTALLATION AND COMMISSIONING

4.1 MOUNTING THE TRANSMITTER

Surface mount the transmitter case on to a flat surface or bracket, using the four mounting brackets provided. The transmitter should never be mounted so that it is directly expose to the sun or rain. Always leave at least 10cm of clearance around the four sides of the case.

Make sure the temperature of the case is below 55°C, and that the radiated heat from furnaces and boilers is kept to a minimum. There should be adequate ventilation to maintain ambient temperature.

Install the cables through cable glands. There are 4 holes cut in the base of the transmitter case; 2x 17mm & 2x 21mm. Use a sharp knife to cut away the covering film for only the glands that are needed.

NOTE: ALWAYS LEAVE THE UNUSED GLAND HOLES SEALED.

Ensure that the electrical connection complies with the local electrical requirements. (see chapter 4.6, Electrical Connections)

4.2 INSTALLING A 9060H OXYGEN PROBE

Weld a BSP or NPT socket to the flue in a suitable position for flue gas sensing. For the correct size of socket refer to probe data in chapter 3.1.3. The closer to the source of combustion the smaller will be sensing lag time, allowing better control.

The probe has a typical response time of less than four seconds, so most of the delay time is normally the transit time of the gas from the point of combustion to the point of sensing.

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Contents Teledyne Analytical Instruments Model 9060Z Manual Keypad Purge Forcing a Cold Start Resetting the Calibration FactorsEmail asktai@teledyne.com Important Notice Regarding 9060 Probe Option ‐ FIL‐3 Important Notices Introduction 9060Z TransmitterSeries 9060H Oxygen Probes & Sensors Model 9060Z Manual Power Temperature accuracyOutput load Alarm relays Alarm relay contacts9060H 9060UL/UH Application Temperature RangeHead Temperature Connection WeightHeated probes‐temperature range 0‐900C 1650F Model 9060Z Manual Range of outputs Function Minimum MaximumInstallation and Commissioning Installing a 9060H Oxygen ProbeMounting the Transmitter Oxygen Probe Mounting Electrical Connections Installing the Auxiliary Thermocouple4A Shield Connections 4B Earth Connection PEModel 9060Z Manual Model 9060Z Manual Connecting AN Oxygen Probe Cable Heater Interlock RelaysHeater Supply Interlock Connection for Heated Probes Model 9060Z Manual Connecting the Automatic Purge and Calibration Check System Connecting the Auxiliary Thermocouple OptionalConnecting the Output Channels Connecting the AlarmsConnecting the Transmitter to a Modbus Network Connecting Reference AIRFor more details see Appendix Onnecting PowerCommissioning ‐ RUN Mode Probe or Sensor CalibrationFilter Purging Calibration GAS CheckDust in the Flue GAS Stratification Connecting a Pressure TransducerGraphical Display Display and KeypadKeypad Keypad in RUN modeKey text RUN mode White text Setup mode Black text Oxygen Display UnitsKeypad in Setup / Commissioning / Calibration modes Probe impedance key Function up and Function down keysOption up and Option down keys Enter keyFunction name Range Setup ModeFunction Summary Table Changing OptionsSetup Mode Functions Probe 1 OffsetLower Line Items Process Alarms Oxygen Display UnitsDamping Factor Commissioning Mode Model 9060Z Manual Commissioning Mode Functions Model 9060Z Manual Solenoid 1 & 2 Operation Temperature UnitsFlue Pressure Units and Value Calibration Freezes OutputsCommon Alarm Relay Function Oxygen Content Calibration Gas 1Maximum Calibration Gas 1 & 2 Positive / Negative Error Alarm Relay 1, 2 and 3 FunctionFunction Options Operation of the Alarm Relays when an Alarm is AcceptedSelecting the Correct Fuel Reference Air Pump OptionsCommunications Port Options Alarm Log ClearingMenu Function name Range Calibration ModeReference Voltages Calibration Mode FunctionsHeater SSR Fault Correction Common Alarms AlarmsModel 9060Z Manual Selectable Process Alarms Alarm Relay Options Calibration Summary Instrument CalibrationCold Start Probe CalibrationGAS Calibration Check and Purge Calibration GASFunction # Function Description Options Software Upgrades Troubleshooting Detailed Fault AnalysisFirst Approach Replacement Parts MaintenanceTransmitter Maintenance CleaningAuxiliary Thermocouple IndexTroubleshooting Is the S/C atom ratio in the fuel Is the H/C atom ratio in the fuelIs the O/C atom ratio in the fuel Is the N/C atom ratio in the fuelProbe EMF @ 720C 1320F Appendix 2, Probe EMF TablesZirconia Oxygen Sensor Output mV Probe Type 9060H, Sensor Probe EMFZirconia Oxygen Probe Output mV Probe Type 9060UL/UH 33.8 13.120.7 26.2Modbus Protocol Serial ConfigurationModel 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual 0x04 0x41 Special Instruction Function0x02 0x03