Teledyne manual Introduction, 9060Z Transmitter, Series 9060H Oxygen Probes & Sensors

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Model 9060Z Manual

Please note that if this equipment is not installed and used in the manner described in this manual then the safety protection provided by the equipment may be impaired.

2. INTRODUCTION

2.1 9060Z TRANSMITTER

The Teledyne Analytical Instruments 9060Z oxygen transmitter is designed to measure the oxygen gas concentration in combustion applications such as power stations and industrial boilers. The measurement is used to control the air / fuel ration in the burner to maintain efficiency and safe operation conditions.

The transmitter is designed to be used in conjunction with a Teledyne Analytical Instruments probe model 9060H or 9060UL/UH. These two probes use a zirconia sensor that must operate at >650°C. The 9060H probe has an integrated heater, and the 9060UL/UH probe uses the process heat to heat the sensor. There is a unique cable connection between the 9060Z transmitter and the 9060H/9060UL/UH probe.

The model 9060Z oxygen transmitter is based on the well known model 9060H transmitter. It includes a number of hardware and software improvements such as a graphic display, larger characters, faster microprocessor, simplified set up menu, alarm logging, faster probe heater control and more calculated values such as burner efficiency.

The 9060Z Oxygen Transmitter has a variety of user‐selectable functions. They are simple to use because each selection is menu driven. For options you are not sure about, read the manual on that particular item in chapter 6, Setup Mode.

Features include:‐

Inputs

Two zirconia oxygen probes, heated or unheated

Oxygen read 0‐1% to 0‐100%

Furnace, kiln or flue thermocouple, field selectable as type K, J, R or S

Main flame established safety interlock (for heated probes only)

Purge pressure or flow switch

Outputs

Two linearised 4‐20mA or 0‐20mA DC isolated outputs, max. load 1000Ω

The output function and the range are field selectable

Common alarm relay

Three other alarm relays with selectable functions

Digital Interface

RS‐232 or two wire RS‐485 MODBUS￿ for connection to a computer/DCS/PCL for diagnostics of the transmitter, probe or combustion process.

Display

Multi font graphical display

Large font characters for the oxygen on the top line

Selectable lower line items for the secondary display functions. ie Probe temperature, Oxygen second probe Alarm display mode that shows the time of the alarm, the acceptance time and the time that the alarm was cleared of up to 4000 alarm events

2.2 SERIES 9060H OXYGEN PROBES & SENSORS

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Contents Teledyne Analytical Instruments Model 9060Z Manual Keypad Forcing a Cold Start Resetting the Calibration Factors PurgeEmail asktai@teledyne.com Important Notice Regarding 9060 Probe Option ‐ FIL‐3 Important Notices Series 9060H Oxygen Probes & Sensors Introduction9060Z Transmitter Model 9060Z Manual Temperature accuracy Output load Alarm relaysAlarm relay contacts PowerTemperature Range Head TemperatureConnection Weight 9060H 9060UL/UH ApplicationHeated probes‐temperature range 0‐900C 1650F Model 9060Z Manual Function Minimum Maximum Range of outputsMounting the Transmitter Installation and CommissioningInstalling a 9060H Oxygen Probe Oxygen Probe Mounting Installing the Auxiliary Thermocouple 4A Shield Connections4B Earth Connection PE Electrical ConnectionsModel 9060Z Manual Model 9060Z Manual Heater Supply Interlock Connection for Heated Probes Connecting AN Oxygen Probe CableHeater Interlock Relays Model 9060Z Manual Connecting the Auxiliary Thermocouple Optional Connecting the Output ChannelsConnecting the Alarms Connecting the Automatic Purge and Calibration Check SystemConnecting Reference AIR Connecting the Transmitter to a Modbus NetworkOnnecting Power Commissioning ‐ RUN ModeProbe or Sensor Calibration For more details see AppendixDust in the Flue GAS Filter PurgingCalibration GAS Check Connecting a Pressure Transducer StratificationDisplay and Keypad Graphical DisplayKeypad in RUN mode Key text RUN mode White text Setup mode Black textOxygen Display Units KeypadKeypad in Setup / Commissioning / Calibration modes Function up and Function down keys Option up and Option down keysEnter key Probe impedance keySetup Mode Function Summary TableChanging Options Function name RangeLower Line Items Setup Mode FunctionsProbe 1 Offset Damping Factor Process AlarmsOxygen Display Units Commissioning Mode Model 9060Z Manual Commissioning Mode Functions Model 9060Z Manual Temperature Units Flue Pressure Units and ValueCalibration Freezes Outputs Solenoid 1 & 2 OperationOxygen Content Calibration Gas 1 Maximum Calibration Gas 1 & 2 Positive / Negative ErrorAlarm Relay 1, 2 and 3 Function Common Alarm Relay FunctionOperation of the Alarm Relays when an Alarm is Accepted Selecting the Correct FuelReference Air Pump Options Function OptionsAlarm Log Clearing Communications Port OptionsCalibration Mode Menu Function name RangeCalibration Mode Functions Reference VoltagesHeater SSR Fault Correction Alarms Common AlarmsModel 9060Z Manual Selectable Process Alarms Alarm Relay Options Instrument Calibration Calibration SummaryProbe Calibration Cold StartFunction # Function Description Options GAS Calibration Check and PurgeCalibration GAS Software Upgrades First Approach TroubleshootingDetailed Fault Analysis Maintenance Transmitter MaintenanceCleaning Replacement PartsIndex Auxiliary ThermocoupleTroubleshooting Is the H/C atom ratio in the fuel Is the O/C atom ratio in the fuelIs the N/C atom ratio in the fuel Is the S/C atom ratio in the fuelAppendix 2, Probe EMF Tables Zirconia Oxygen Sensor Output mV Probe Type 9060H, SensorProbe EMF Probe EMF @ 720C 1320FZirconia Oxygen Probe Output mV Probe Type 9060UL/UH 13.1 20.726.2 33.8Serial Configuration Modbus ProtocolModel 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual 0x41 Special Instruction Function 0x020x03 0x04