Teledyne manual Model 9060Z Manual

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Model 9060Z Manual

TABLE OF CONTENTS

 

TABLE OF CONTENTS

1

1. IMPORTANT NOTICES

7

2. INTRODUCTION

8

2.1 9060Z TRANSMITTER

8

2.2 SERIES 9060H OXYGEN PROBES & SENSORS

8

2.3 WARNING SYMBOLS

9

3. DEVICE SPECIFICATIONS

10

3.1 HARDWARE SPECIFICATIONS

10

3.1.1 Transmitter Specifications

10

3.1.2 Standard ‘U’ Lengths

10

3.1.3 Series 9060H Probes Specifications

11

3.1.4 Oxygen Probe Model Selection Guide

12

3.2 OPERATIONAL SPECIFICATIONS

14

4. INSTALLATION AND COMMISSIONING

15

4.1 MOUNTING THE TRANSMITTER

15

4.2 INSTALLING A 9060H OXYGEN PROBE

15

4.3 INSTALLING THE AUXILIARY THERMOCOUPLE

17

4.4A SHIELD CONNECTIONS

17

4.4B EARTH CONNECTION (PE)

17

4.5 ELECTRICAL CONNECTIONS. ......................................................................................... 17

4.6 HEATER INTERLOCK RELAYS

20

4.7 CONNECTING AN OXYGEN PROBE CABLE

20

4.8 CONNECTING THE AUXILIARY THERMOCOUPLE (OPTIONAL)

22

4.9 CONNECTING THE OUTPUT CHANNELS

22

4.10 CONNECTING THE ALARMS

22

4.11 CONNECTING THE AUTOMATIC PURGE AND CALIBRATION CHECK SYSTEM

22

4.12 CONNECTING REFERENCE AIR

23

4.13 CONNECTING THE TRANSMITTER TO A MODBUS™ NETWORK

23

4.14 CONNECTING POWER

24

4.15 COMMISSIONING ‐ RUN MODE

24

4.16 PROBE OR SENSOR CALIBRATION

24

4.17 FILTER PURGING

25

4.18 CALIBRATION GAS CHECK

25

4.19 DUST IN THE FLUE GAS

25

4.20 STRATIFICATION

26

4.21 CONNECTING A PRESSURE TRANSDUCER

26

5. DISPLAY AND KEYPAD

27

5.1 GRAPHICAL DISPLAY

27

5.2 OXYGEN DISPLAY UNITS

28

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Contents Teledyne Analytical Instruments Model 9060Z Manual Keypad Forcing a Cold Start Resetting the Calibration Factors PurgeEmail asktai@teledyne.com Important Notice Regarding 9060 Probe Option ‐ FIL‐3 Important Notices Series 9060H Oxygen Probes & Sensors Introduction9060Z Transmitter Model 9060Z Manual Alarm relay contacts Temperature accuracyOutput load Alarm relays PowerConnection Weight Temperature RangeHead Temperature 9060H 9060UL/UH ApplicationHeated probes‐temperature range 0‐900C 1650F Model 9060Z Manual Function Minimum Maximum Range of outputsMounting the Transmitter Installation and CommissioningInstalling a 9060H Oxygen Probe Oxygen Probe Mounting 4B Earth Connection PE Installing the Auxiliary Thermocouple4A Shield Connections Electrical ConnectionsModel 9060Z Manual Model 9060Z Manual Heater Supply Interlock Connection for Heated Probes Connecting AN Oxygen Probe CableHeater Interlock Relays Model 9060Z Manual Connecting the Alarms Connecting the Auxiliary Thermocouple OptionalConnecting the Output Channels Connecting the Automatic Purge and Calibration Check SystemConnecting Reference AIR Connecting the Transmitter to a Modbus NetworkProbe or Sensor Calibration Onnecting PowerCommissioning ‐ RUN Mode For more details see AppendixDust in the Flue GAS Filter PurgingCalibration GAS Check Connecting a Pressure Transducer StratificationDisplay and Keypad Graphical DisplayOxygen Display Units Keypad in RUN modeKey text RUN mode White text Setup mode Black text KeypadKeypad in Setup / Commissioning / Calibration modes Enter key Function up and Function down keysOption up and Option down keys Probe impedance keyChanging Options Setup ModeFunction Summary Table Function name RangeLower Line Items Setup Mode FunctionsProbe 1 Offset Damping Factor Process AlarmsOxygen Display Units Commissioning Mode Model 9060Z Manual Commissioning Mode Functions Model 9060Z Manual Calibration Freezes Outputs Temperature UnitsFlue Pressure Units and Value Solenoid 1 & 2 OperationAlarm Relay 1, 2 and 3 Function Oxygen Content Calibration Gas 1Maximum Calibration Gas 1 & 2 Positive / Negative Error Common Alarm Relay FunctionReference Air Pump Options Operation of the Alarm Relays when an Alarm is AcceptedSelecting the Correct Fuel Function OptionsAlarm Log Clearing Communications Port OptionsCalibration Mode Menu Function name RangeCalibration Mode Functions Reference VoltagesHeater SSR Fault Correction Alarms Common AlarmsModel 9060Z Manual Selectable Process Alarms Alarm Relay Options Instrument Calibration Calibration SummaryProbe Calibration Cold StartFunction # Function Description Options GAS Calibration Check and PurgeCalibration GAS Software Upgrades First Approach TroubleshootingDetailed Fault Analysis Cleaning MaintenanceTransmitter Maintenance Replacement PartsIndex Auxiliary ThermocoupleTroubleshooting Is the N/C atom ratio in the fuel Is the H/C atom ratio in the fuelIs the O/C atom ratio in the fuel Is the S/C atom ratio in the fuelProbe EMF Appendix 2, Probe EMF TablesZirconia Oxygen Sensor Output mV Probe Type 9060H, Sensor Probe EMF @ 720C 1320FZirconia Oxygen Probe Output mV Probe Type 9060UL/UH 26.2 13.120.7 33.8Serial Configuration Modbus ProtocolModel 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual 0x03 0x41 Special Instruction Function0x02 0x04