Teledyne 9060Z manual Instrument Calibration, Calibration Summary

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Model 9060Z Manual

10. INSTRUMENT CALIBRATION

10.1 CALIBRATION SUMMARY

The 9060Z oxygen transmitter has a self calibration and diagnostic system built into the hardware and software. Once the reference voltages have been set into memory the self calibration system maintains the calibration of the transmitter. An automatic update of the zero and span is done every minute.

The 4‐20mA outputs can be automatically calibrated with the press of the AUTO CAL key or manually fine tuned.

One entry for each probe offset is required to optimise the calibration of the oxygen measurement although an automatic system calibration check can be programmed into the transmitter using certified gasses.

10.1.1 CALIBRATION OF THE INPUTS

The calibration of the analogue inputs is based on the voltage of a temperature compensated voltage reference integrated circuit. There are 4 voltages generated from the standard reference voltage. They will vary by about 1% from one transmitter to another but can be trimmed by setting the actual voltages into CALIBRATION menu functions #1 to 4.

The calibration should be done 30 minutes or more after the instrument has been on, approximately once every year. The calibration constants are retained in battery backed memory unless a ‘COLD START’ is performed. See chapter 10.2, Cold Start.

Connect a 3 1/2 digit multimeter negative lead to the test point marked ‘COM’ in the centre of the 1732‐1 PCB (labeled ‘V‐REFS’). Measure the four voltages on the test point marked 1 to 4 with the positive lead of the multimeter. Enter the measured values in the CALIBRATION menu functions #1 to 4. Whenever new values are entered, the D/A Section should be re‐calibrated. See chapter 10.1.2.

10.1.2 CALIBRATION OF THE OUTPUTS

The easiest way to calibrate the outputs is to select ‘Auto Calibrated’ in CALIBRATION menu functions #5 and 8. If this is selected the outputs will be directed away from the output terminals and back into an analogue input of the transmitter. The outputs are then tested and a zero and span calibration factor is recorded. If a more accurate calibration is required select ‘Manually Calibrated’ in CALIBRATION menu functions #5 and 8. This will inhibit the automatic calibration system overwriting the calibration factors. However, the zero and span factors will need to be manually set. To set the calibration factors use the following steps for each output:

1.Select CALIBRATION menu function #5 (8) and set the option to ‘Calibrate 4mA’.

2.Use the FUNCTION up key to go to function #6 (9).

3.Set this to 4.00mA and press the ENTER key.

4.Measure the actual output current with a digital multimeter.

5.Use the OPTION keys to set the option to the value read on the digital multimeter and press

ENTER.

6.The output should go to 4.00mA. The value in function #6 (9) can be fine tuned if necessary.

7.Go back to function #5 (8) and select ‘Calibrate 20mA’.

8.Go up to function #7 (10) and set the option value to 20.00mA.

9.Measure the actual output current with a digital multimeter.

10.Use the OPTION keys to set the option to the value read on the digital multimeter and press

ENTER.

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Contents Teledyne Analytical Instruments Model 9060Z Manual Keypad Purge Forcing a Cold Start Resetting the Calibration FactorsEmail asktai@teledyne.com Important Notice Regarding 9060 Probe Option ‐ FIL‐3 Important Notices 9060Z Transmitter IntroductionSeries 9060H Oxygen Probes & Sensors Model 9060Z Manual Output load Alarm relays Temperature accuracyAlarm relay contacts PowerHead Temperature Temperature RangeConnection Weight 9060H 9060UL/UH ApplicationHeated probes‐temperature range 0‐900C 1650F Model 9060Z Manual Range of outputs Function Minimum MaximumInstalling a 9060H Oxygen Probe Installation and CommissioningMounting the Transmitter Oxygen Probe Mounting 4A Shield Connections Installing the Auxiliary Thermocouple4B Earth Connection PE Electrical ConnectionsModel 9060Z Manual Model 9060Z Manual Heater Interlock Relays Connecting AN Oxygen Probe CableHeater Supply Interlock Connection for Heated Probes Model 9060Z Manual Connecting the Output Channels Connecting the Auxiliary Thermocouple OptionalConnecting the Alarms Connecting the Automatic Purge and Calibration Check SystemConnecting the Transmitter to a Modbus Network Connecting Reference AIRCommissioning ‐ RUN Mode Onnecting PowerProbe or Sensor Calibration For more details see AppendixCalibration GAS Check Filter PurgingDust in the Flue GAS Stratification Connecting a Pressure TransducerGraphical Display Display and KeypadKey text RUN mode White text Setup mode Black text Keypad in RUN modeOxygen Display Units KeypadKeypad in Setup / Commissioning / Calibration modes Option up and Option down keys Function up and Function down keysEnter key Probe impedance keyFunction Summary Table Setup ModeChanging Options Function name RangeProbe 1 Offset Setup Mode FunctionsLower Line Items Oxygen Display Units Process AlarmsDamping Factor Commissioning Mode Model 9060Z Manual Commissioning Mode Functions Model 9060Z Manual Flue Pressure Units and Value Temperature UnitsCalibration Freezes Outputs Solenoid 1 & 2 OperationMaximum Calibration Gas 1 & 2 Positive / Negative Error Oxygen Content Calibration Gas 1Alarm Relay 1, 2 and 3 Function Common Alarm Relay FunctionSelecting the Correct Fuel Operation of the Alarm Relays when an Alarm is AcceptedReference Air Pump Options Function OptionsCommunications Port Options Alarm Log ClearingMenu Function name Range Calibration ModeReference Voltages Calibration Mode FunctionsHeater SSR Fault Correction Common Alarms AlarmsModel 9060Z Manual Selectable Process Alarms Alarm Relay Options Calibration Summary Instrument CalibrationCold Start Probe CalibrationCalibration GAS GAS Calibration Check and PurgeFunction # Function Description Options Software Upgrades Detailed Fault Analysis TroubleshootingFirst Approach Transmitter Maintenance MaintenanceCleaning Replacement PartsAuxiliary Thermocouple IndexTroubleshooting Is the O/C atom ratio in the fuel Is the H/C atom ratio in the fuelIs the N/C atom ratio in the fuel Is the S/C atom ratio in the fuelZirconia Oxygen Sensor Output mV Probe Type 9060H, Sensor Appendix 2, Probe EMF TablesProbe EMF Probe EMF @ 720C 1320FZirconia Oxygen Probe Output mV Probe Type 9060UL/UH 20.7 13.126.2 33.8Modbus Protocol Serial ConfigurationModel 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual 0x02 0x41 Special Instruction Function0x03 0x04