Teledyne 9060Z manual Important Notices

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Model 9060Z Manual

1. IMPORTANT NOTICES

This manual is intended as a supplement to the 9060Z Operators Manual. It is intended to be used by technical personal that are qualified to install, commission, service and calibrate electronic industrial control equipment.

Please read the safety information below before connecting power to the transmitter.

CAUTION 1

The probe heater is supplied with mains voltage. This supply has electrical shock danger to maintenance personnel. Always isolate the transmitter before working with the probe. The EARTH wires (green/yellow) from a heated probe must ALWAYS be connected to earth.

CAUTION 2

Combustion or atmosphere control systems can be dangerous. Burners must be mechanically set up so that in the case of equipment failure the system cannot generate explosive atmospheres. This danger is normally avoided with flue gas trim systems by adjustment so that in the case of failure the appliance will not generate CO in excess of 400 ppm in the flue. The CO level in the flue should be measured with a separate CO instrument normally an infrared or fuel cell type.

CAUTION 3

The oxygen probe is heated to over 700°C (1300°F) and is a source of ignition. Since raw fuel leaks can occur during burner shutdown, the transmitter has an interlocking relay that removes power from the probe heater when the main fuel shut‐off valve power is off. If this configuration does not suit or if it is possible for raw fuel to come into contact with a hot oxygen probe then the Model 9060Z transmitter with a heated probe will not be safe in your application. An unheated probe can be utilized in such applications, however the oxygen readings are valid only above 650°C (1200°F).

CAUTION 4

The reducing oxygen signal from the transmitter and the associated alarm relay can be used as an explosive warning or trip. This measurement assumes complete combustion. If incomplete combustion is possible then this signal will read less reducing and should not be used as an alarm or trip. A true excess combustibles analyzer, normally incorporating a catalyst or thermal conductivity bridge, would be more appropriate where incomplete combustion is possible. Also read the probe electrical shock caution in the probe heater interlock caution in chapter 4.7

CAUTION 5

FIL‐3 filter. If the optional FIL‐3 has been fitted to the 9060H probe in this installation, please read the Important Notice regarding probe option FIL‐3 on the previous page.

CAUTION 6

The heater is supplied from the mains power directly, and the temperature is controlled at 720°C (1330°F). The outside of the process end of the probe can get to temperatures that are dangerous to touch. Wear insulating gloves when handling a probe that has been on.

CAUTION 7

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Contents Teledyne Analytical Instruments Model 9060Z Manual Keypad Purge Forcing a Cold Start Resetting the Calibration FactorsEmail asktai@teledyne.com Important Notice Regarding 9060 Probe Option ‐ FIL‐3 Important Notices 9060Z Transmitter IntroductionSeries 9060H Oxygen Probes & Sensors Model 9060Z Manual Power Temperature accuracyOutput load Alarm relays Alarm relay contacts9060H 9060UL/UH Application Temperature RangeHead Temperature Connection WeightHeated probes‐temperature range 0‐900C 1650F Model 9060Z Manual Range of outputs Function Minimum MaximumInstalling a 9060H Oxygen Probe Installation and CommissioningMounting the Transmitter Oxygen Probe Mounting Electrical Connections Installing the Auxiliary Thermocouple4A Shield Connections 4B Earth Connection PEModel 9060Z Manual Model 9060Z Manual Heater Interlock Relays Connecting AN Oxygen Probe CableHeater Supply Interlock Connection for Heated Probes Model 9060Z Manual Connecting the Automatic Purge and Calibration Check System Connecting the Auxiliary Thermocouple OptionalConnecting the Output Channels Connecting the AlarmsConnecting the Transmitter to a Modbus Network Connecting Reference AIRFor more details see Appendix Onnecting PowerCommissioning ‐ RUN Mode Probe or Sensor CalibrationCalibration GAS Check Filter PurgingDust in the Flue GAS Stratification Connecting a Pressure TransducerGraphical Display Display and KeypadKeypad Keypad in RUN modeKey text RUN mode White text Setup mode Black text Oxygen Display UnitsKeypad in Setup / Commissioning / Calibration modes Probe impedance key Function up and Function down keysOption up and Option down keys Enter keyFunction name Range Setup ModeFunction Summary Table Changing OptionsProbe 1 Offset Setup Mode FunctionsLower Line Items Oxygen Display Units Process AlarmsDamping Factor Commissioning Mode Model 9060Z Manual Commissioning Mode Functions Model 9060Z Manual Solenoid 1 & 2 Operation Temperature UnitsFlue Pressure Units and Value Calibration Freezes OutputsCommon Alarm Relay Function Oxygen Content Calibration Gas 1Maximum Calibration Gas 1 & 2 Positive / Negative Error Alarm Relay 1, 2 and 3 FunctionFunction Options Operation of the Alarm Relays when an Alarm is AcceptedSelecting the Correct Fuel Reference Air Pump OptionsCommunications Port Options Alarm Log ClearingMenu Function name Range Calibration ModeReference Voltages Calibration Mode FunctionsHeater SSR Fault Correction Common Alarms AlarmsModel 9060Z Manual Selectable Process Alarms Alarm Relay Options Calibration Summary Instrument CalibrationCold Start Probe CalibrationCalibration GAS GAS Calibration Check and PurgeFunction # Function Description Options Software Upgrades Detailed Fault Analysis TroubleshootingFirst Approach Replacement Parts MaintenanceTransmitter Maintenance CleaningAuxiliary Thermocouple IndexTroubleshooting Is the S/C atom ratio in the fuel Is the H/C atom ratio in the fuelIs the O/C atom ratio in the fuel Is the N/C atom ratio in the fuelProbe EMF @ 720C 1320F Appendix 2, Probe EMF TablesZirconia Oxygen Sensor Output mV Probe Type 9060H, Sensor Probe EMFZirconia Oxygen Probe Output mV Probe Type 9060UL/UH 33.8 13.120.7 26.2Modbus Protocol Serial ConfigurationModel 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual 0x04 0x41 Special Instruction Function0x02 0x03