Teledyne 9060Z manual Stratification, Connecting a Pressure Transducer

Page 26

Model 9060Z Manual

downwards with the filter removed. Probes can also be mounted horizontally with no filter with some dusts. An occasional automatic back purge is helpful in this case.

Normally heated probes are supplied with filters for applications with particulates in the flue gas. The probe response time should be tested when the probe is first installed, and then regularly until it remains constant for a significant period. Filter purging should be set up on the time periods determined by these tests. To test the probe response time, use a stopwatch to obtain the time for a probe to achieve a 63 % change from one reading to another. If a probe filter blocks completely in a short period of time, then there is no option but to use the probe without the filter. A trial probe with filter can be installed to test whether a filter blockage is likely to occur.

4.20 STRATIFICATION

If the transmitter and probe have been fully tested and the oxygen readings in the flue gas are incorrect, gas stratification may be occurring. The phenomena cannot be anticipated for any particular installation. Generally, large flues have oxygen differences of approximately one percent across the flue. Occasionally an oxygen error of several percent may occur in a flue of any size. Moving the probe to a new location normally solves this problem. The effects of stratification can be reduced by using two probes and averaging the two oxygen readings. This can be achieved within a Teledyne Analytical Instruments 9060Z transmitter controlling two probes.

4.21 CONNECTING A PRESSURE TRANSDUCER

If the process gas pressure varies more than 4" WG and therefore requires automatic compensation, connect a pressure transducer as shown below. Place a link across LK2, near to the input terminals 24

&25. If the link is not populated, you can achieve the same thing connecting a 120Ω resistor across the two terminals. A pressure change of 4" WG will cause a change in the calculated oxygen reading of approximately 1%.

There are no calibration adjustments for the zero or span of the pressure transducer input. Set the transducer scale range in the commissioning menu ‐ See Section 7.2.8. The pressure can be displayed on the lower line by enabling the corresponding option. See Section 6.3.2.

26

Image 26
Contents Teledyne Analytical Instruments Model 9060Z Manual Keypad Forcing a Cold Start Resetting the Calibration Factors PurgeEmail asktai@teledyne.com Important Notice Regarding 9060 Probe Option ‐ FIL‐3 Important Notices Series 9060H Oxygen Probes & Sensors Introduction9060Z Transmitter Model 9060Z Manual Alarm relay contacts Temperature accuracyOutput load Alarm relays PowerConnection Weight Temperature RangeHead Temperature 9060H 9060UL/UH ApplicationHeated probes‐temperature range 0‐900C 1650F Model 9060Z Manual Function Minimum Maximum Range of outputsMounting the Transmitter Installation and CommissioningInstalling a 9060H Oxygen Probe Oxygen Probe Mounting 4B Earth Connection PE Installing the Auxiliary Thermocouple4A Shield Connections Electrical ConnectionsModel 9060Z Manual Model 9060Z Manual Heater Supply Interlock Connection for Heated Probes Connecting AN Oxygen Probe CableHeater Interlock Relays Model 9060Z Manual Connecting the Alarms Connecting the Auxiliary Thermocouple OptionalConnecting the Output Channels Connecting the Automatic Purge and Calibration Check SystemConnecting Reference AIR Connecting the Transmitter to a Modbus NetworkProbe or Sensor Calibration Onnecting PowerCommissioning ‐ RUN Mode For more details see AppendixDust in the Flue GAS Filter PurgingCalibration GAS Check Connecting a Pressure Transducer StratificationDisplay and Keypad Graphical DisplayOxygen Display Units Keypad in RUN modeKey text RUN mode White text Setup mode Black text KeypadKeypad in Setup / Commissioning / Calibration modes Enter key Function up and Function down keysOption up and Option down keys Probe impedance keyChanging Options Setup ModeFunction Summary Table Function name RangeLower Line Items Setup Mode FunctionsProbe 1 Offset Damping Factor Process AlarmsOxygen Display Units Commissioning Mode Model 9060Z Manual Commissioning Mode Functions Model 9060Z Manual Calibration Freezes Outputs Temperature UnitsFlue Pressure Units and Value Solenoid 1 & 2 OperationAlarm Relay 1, 2 and 3 Function Oxygen Content Calibration Gas 1Maximum Calibration Gas 1 & 2 Positive / Negative Error Common Alarm Relay FunctionReference Air Pump Options Operation of the Alarm Relays when an Alarm is AcceptedSelecting the Correct Fuel Function OptionsAlarm Log Clearing Communications Port OptionsCalibration Mode Menu Function name RangeCalibration Mode Functions Reference VoltagesHeater SSR Fault Correction Alarms Common AlarmsModel 9060Z Manual Selectable Process Alarms Alarm Relay Options Instrument Calibration Calibration SummaryProbe Calibration Cold StartFunction # Function Description Options GAS Calibration Check and PurgeCalibration GAS Software Upgrades First Approach TroubleshootingDetailed Fault Analysis Cleaning MaintenanceTransmitter Maintenance Replacement PartsIndex Auxiliary ThermocoupleTroubleshooting Is the N/C atom ratio in the fuel Is the H/C atom ratio in the fuelIs the O/C atom ratio in the fuel Is the S/C atom ratio in the fuelProbe EMF Appendix 2, Probe EMF TablesZirconia Oxygen Sensor Output mV Probe Type 9060H, Sensor Probe EMF @ 720C 1320FZirconia Oxygen Probe Output mV Probe Type 9060UL/UH 26.2 13.120.7 33.8Serial Configuration Modbus ProtocolModel 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual Model 9060Z Manual 0x03 0x41 Special Instruction Function0x02 0x04