Ingersoll-Rand 125-200 HP/90-160 KW Electrical Installation, Rotary TWO Compressor System

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Two types of dryers, refrigerated or desiccant, are used to correct moisture related problems in a compressed air system. Refrigerated dryers are normally specified where compressed air pressure dew points of 33°F (1°C) to 39°F (4°C) are adequate. Desiccant dryers are required where pressure dew points must be below 33°F (1°C).

Contact your local Ingersoll-Rand distributor for assistance in selecting correct Ingersoll-Rand filtration or drying products.

NOTE: Screw type compressors should not be installed in air systems with reciprocating compressors without a means of pulsation isolation, such as a common receiver tank. We recommend both types of compressor units be piped to a common receiver utilizing individual air lines.

When two rotary units are operated in parallel, provide an isolation valve and drain trap for each compressor before the common receiver.

2.4 ELECTRICAL INSTALLATION

Before proceeding further, we recommend that you review the safety data in the front of this manual.

Locate the compressor data plate on the side of the cooler box or end of the unit.

The data plate lists the rated operating pressure, the maximum discharge pressure and the electric motor characteristics and power.

Confirm that the line voltage and compressor nameplate voltage are the same and that the standard starter box meets the intent of NEMA 1 guidelines.

Open the starter box door. Confirm that all electrical connections are made and tightened. Confirm that the control transformer is wired correctly for supply voltage. See Figure 2.4-1 on next page for typical control transformer wiring.

PRESSURE

RELIEF

VALVE

PRESSURE

GAUGE

ROTARY TWO COMPRESSOR SYSTEM

Compressor Package Data

COMPRESSOR MODEL

m3/MIN

CAPACITY

RATED OPERATING PRESSURE

BARG

MAX. DISCHARGE PRESSURE

BARG

MAX. MODULATE PRESSURE

BARG

NOMINAL DRIVE MOTOR

KW

NOMINAL FAN MOTOR

KW

TOTAL PACKAGE AMPS...............................

VOLTS............................................................

PHASE / HERTZ............................................

CONTROL VOLTAGE.....................................

SERIAL NUMBER..........................................

CONTACTOR AMP. RATING.....................................

ASSEMBLY AMP. RATING........................................

LOCKED ROTOR AMP. RATING OF ASSY. ............

AIR SOLUTIONS GROUP

DAVIDSON, NORTH CAROLINA 28036 54425996 Rev.C

WWW.AIR.INGERSOLL-RAND.COM

54425996 Rev. C (75-160 KW)

Compressor Package Data

COMPRESSOR MODEL

CFM

CAPACITY

PSIG

RATED OPERATING PRESSURE

PSIG

MAX. DISCHARGE PRESSURE

PSIG

MAX. MODULATE PRESSURE

H.P.

NOMINAL DRIVE MOTOR

H.P.

NOMINAL FAN MOTOR

TOTAL PACKAGE AMPS...............................

VOLTS............................................................

PHASE / HERTZ............................................

CONTROL VOLTAGE.....................................

SERIAL NUMBER..........................................

CONTACTOR AMP. RATING.....................................

ASSEMBLY AMP. RATING........................................

LOCKED ROTOR AMP. RATING OF ASSY. ............

AIR SOLUTIONS GROUP

DAVIDSON, NORTH CAROLINA 28036 39557095 Rev.05

WWW.AIR.INGERSOLL-RAND.COM

39557095 Rev.05 (100-200 HP)

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Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Ingersoll-Rand Company Davidson, North Carolina InspectionUnpacking and Handling ToolsFoundation Requirements VentilationNever elevate the compressor unit Performance will be affectedPiping Moisture Content of Compressed AIRDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckHasp Lever TAG KEY Lock Electrical InstallationFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysIntellisys Controls Emergency Stop Power on LightStart StopCurrent Status Display ScreenCurrent Status Items Operator DiagramPanel Flow Figure IntellisysOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Sensor Calibration Alarm HistorySensor Calibration Items Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Maintenance Records Maintenance ScheduleMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstCoolant Filter Inlet AIR Filter200 HP/132-160 KW Requires 2 Elements ElementsItems Required CoolantCoolant Drain Hot coolant can cause severe injuryCoolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Tank cover bolt torque values Coolant Separator ElementRecommended Bolt Tightening Cross Pattern 125/200 HPCoolant Coolers Cooler Cores CleaningAftercooler Aftercooler CleaningAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationMotor Lubrication Motor Bearing Maintenance Stored UnitsRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathIntellisys Removal Long Term Storage GeneralTools Controller RemovalCoolant Sampling Procedure InstallationCoolant Hoses RemovalGeneral System Information AIR Cooled Compressors Design TemperaturesCoolant Cooler Cooling FAN MotorCOOLANT/AIR Separation System Compressed AIR System The air system is composedOperation Electrical SystemStepper Motor Inlet Control STAR-DELTA Type StarterCapacity Control Automatic Unloaded StartAutomatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Sequencer Power Outage Restart OptionLOW Ambient Separator DELTA-P SolenoidModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Corrosion ScaleFouling Parameter Concentration Frequency of AnalysisPage Total dissolved solids ppm Temperature FHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record