Ingersoll-Rand 100-200 HP/75-160 KW technical manual Inlet AIR Filter, Coolant Filter, Elements

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4.4 INLET AIR FILTER

To check condition of the inlet filter, run compressor in the LOADED mode and observe “Inlet Filter” on the CURRENT STATUS display screen. If the display says “Inlet Filter OK”, then no maintenance is required. If “ ? ” is flashing on the screen and the display says “CHANGE INLET FILTER”, then the inlet filter should be changed.

To change inlet filter elements, loosen wing nut on top of inlet filter housing. Lift cover up and away to expose element/s.

Carefully remove the old element/s to prevent dirt from entering the inlet valve. Discard old element/s.

Thoroughly clean the element housing and wipe all surfaces.

Install new element/s and inspect to ensure that they have seated properly.

Install top of inlet filter housing.

Inspect the rubber seal on the retainer wing nut and replace seal if required.

Tighten wing nut.

Start machine and run in the load mode to verify filter condition.

4.5 COOLANT FILTER

To check the condition of the coolant filter, the compressor must be running. Observe “Injected Temperature” on the CURRENT STATUS display screen. If the temperature is less than 120°F (49°C), continue to run the machine. When the temperature is greater than 120°F (49°C), observe “Coolant Filter” on the screen. If the display says “Coolant Filter OK”, then the filter does not need service. If “ ? ” is flashing on the screen and the display says “CHANGE COOLANT FILTER”, then the filter should be replaced.

Use a suitable device and loosen the old element. Use drain pan to catch any leakage during removal. Discard old element.

Wipe the sealing surface of the filter with a clean, lint-free rag to prevent the entry of dirt into the system.

Remove the replacement element from its protective package. Apply a small amount of clean lubricant on the rubber seal and install the element.

Screw element/s on until the seal makes contact with the head of the filter assembly. Tighten approximately one-half turn additional.

Start unit and check for leaks.

INLET AIR FILTER

125-150 HP/90-110KW REQUIRES (1) ELEMENT

200 HP/132-160 KW REQUIRES (2) ELEMENTS

100 HP/75 KW-2S REQUIRES (1) ELEMENT 125-200 HP/110-160 KW - 2S REQUIRES (2)

ELEMENTS

CAUTION

Improper maintenance of coolant filter can cause compressor damage.

Change coolant filter after first 150 hours of operation and every 2000 hours thereafter or when coolant is changed.

VALVE

FURNISHED

ONLY ON

UNITS

EQUIPPED

WITH

LUBRICANT

PUMP

COOLANT FILTER

100 HP/75 KW REQUIRES (1) ELEMENT

125-200 HP/90-160 KW REQUIRES (2) ELEMENTS

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Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Inspection Ingersoll-Rand Company Davidson, North CarolinaUnpacking and Handling ToolsVentilation Foundation RequirementsNever elevate the compressor unit Performance will be affectedMoisture Content of Compressed AIR PipingDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorElectrical Installation Hasp Lever TAG KEY LockFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerPower on Light Intellisys Controls Emergency StopStart StopCurrent Status Items Display ScreenCurrent Status Diagram OperatorPanel Flow Figure IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Items Alarm HistorySensor Calibration Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Schedule Maintenance RecordsMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstInlet AIR Filter Coolant Filter200 HP/132-160 KW Requires 2 Elements ElementsCoolant Items RequiredCoolant Drain Hot coolant can cause severe injurySeparator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant Coolant Separator Element Tank cover bolt torque valuesRecommended Bolt Tightening Cross Pattern 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsMotor Bearing Maintenance Stored Units Motor LubricationRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathLong Term Storage General Intellisys RemovalTools Controller RemovalInstallation Coolant Sampling ProcedureCoolant Hoses RemovalAIR Cooled Compressors Design Temperatures General System InformationCoolant Cooler Cooling FAN MotorCompressed AIR System The air system is composed COOLANT/AIR Separation SystemOperation Electrical SystemSTAR-DELTA Type Starter Stepper Motor Inlet ControlCapacity Control Automatic Unloaded StartFirst Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Power Outage Restart Option SequencerLOW Ambient Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Scale CorrosionFouling Parameter Concentration Frequency of AnalysisPage Temperature F Total dissolved solids ppmHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record