Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW technical manual Decals, Viewed From Rear

Page 8

0.3 DECALS (continued)

Compressor Package Data

!WARNING

Moving parts.

Can cause severe injury.

Do not operate with covers removed. Service only with machine blocked to prevent turn over.

39540224 Rev. 04

!WARNING

Hot surface.

Can cause severe injury.

Do not touch. Allow to cool before servicing.

39541362 Rev. 04

!WARNING

Exposed fan blade. Can cause severe injury.

Do not operate with covers removed. Disconnect power. Lock and tag.

39540190 Rev. 04

Rotation.

39540182 Rev. 04

Rotation.

39544150 Rev. 03

COMPRESSOR MODEL

m3/MIN

CAPACITY

RATED OPERATING PRESSURE

BARG

MAX. DISCHARGE PRESSURE

BARG

MAX. MODULATE PRESSURE

BARG

NOMINAL DRIVE MOTOR

KW

NOMINAL FAN MOTOR

KW

TOTAL PACKAGE AMPS...............................

VOLTS............................................................

PHASE / HERTZ............................................

CONTROL VOLTAGE.....................................

SERIAL NUMBER..........................................

CONTACTOR AMP. RATING.....................................

ASSEMBLY AMP. RATING........................................

LOCKED ROTOR AMP. RATING OF ASSY. ............

AIR SOLUTIONS GROUP

DAVIDSON, NORTH CAROLINA 28036 54425996 Rev.C

WWW.AIR.INGERSOLL-RAND.COM

54425996 Rev.C (75-160KW)

Compressor Package Data

COMPRESSOR MODEL

CFM

CAPACITY

RATED OPERATING PRESSURE

PSIG

MAX. DISCHARGE PRESSURE

PSIG

MAX. MODULATE PRESSURE

PSIG

NOMINAL DRIVE MOTOR

H.P.

NOMINAL FAN MOTOR

H.P.

TOTAL PACKAGE AMPS...............................

VOLTS............................................................

PHASE / HERTZ............................................

CONTROL VOLTAGE.....................................

SERIAL NUMBER..........................................

CONTACTOR AMP. RATING.....................................

ASSEMBLY AMP. RATING........................................

LOCKED ROTOR AMP. RATING OF ASSY. ............

AIR SOLUTIONS GROUP

DAVIDSON, NORTH CAROLINA 28036 39557095 Rev.05

WWW.AIR.INGERSOLL-RAND.COM

39557095 Rev.05 (100-200 HP)

Air

Discharge

39540257 Rev. 04

Electrical

power inlet.

39541354 Rev. 03

Condensate

drain.

39541081 Rev. 04

*

*

Water out.

39541321 Rev. 04

Water in.

39541339 Rev. 03

Lift Here

39540273 Rev. 04

!CAUTION

Incorrect lifting of machine can cause injury or property damage.

Lift only from base channels.

39540232 Rev.03

VIEWED

FROM

REAR

!DANGER

Discharge air.

Can contain carbon monoxide or other contaminants. Will cause severe injury or death.

NOTICE

To obtain satisfactory compressor operation and maintenance a minimum of 3 feet clearance on 3 sides is required 3-1/2 feet is required in front of the control panel (or minimum required by latest National Electrical code or applicable local codes).

Refer to the Instruction / Operators Manual before any maintenance.

Do not operate without enclosure panels and forklift covers in place.

Enclosure panels will affect performance.

Motors must be greased periodically.

See Operators Manual for procedure.

Do not breathe this air.

* WATERCOOLED UNITS ONLY

39540166 Rev. 06

39857552 Rev. 04

6

Image 8
Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Inspection Ingersoll-Rand Company Davidson, North CarolinaUnpacking and Handling ToolsVentilation Foundation RequirementsNever elevate the compressor unit Performance will be affectedMoisture Content of Compressed AIR PipingDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorElectrical Installation Hasp Lever TAG KEY LockFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerPower on Light Intellisys Controls Emergency StopStart StopCurrent Status Items Display ScreenCurrent Status Diagram OperatorPanel Flow Figure IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Items Alarm HistorySensor Calibration Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Schedule Maintenance RecordsMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstInlet AIR Filter Coolant Filter200 HP/132-160 KW Requires 2 Elements ElementsCoolant Items RequiredCoolant Drain Hot coolant can cause severe injurySeparator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant Coolant Separator Element Tank cover bolt torque valuesRecommended Bolt Tightening Cross Pattern 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsMotor Bearing Maintenance Stored Units Motor LubricationRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathLong Term Storage General Intellisys RemovalTools Controller RemovalInstallation Coolant Sampling ProcedureCoolant Hoses RemovalAIR Cooled Compressors Design Temperatures General System InformationCoolant Cooler Cooling FAN MotorCompressed AIR System The air system is composed COOLANT/AIR Separation SystemOperation Electrical SystemSTAR-DELTA Type Starter Stepper Motor Inlet ControlCapacity Control Automatic Unloaded StartFirst Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Power Outage Restart Option SequencerLOW Ambient Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Scale CorrosionFouling Parameter Concentration Frequency of AnalysisPage Temperature F Total dissolved solids ppmHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record