Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW Second, Some Examples of Operation

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SECOND

After the compressor has started and reached the off-line setting and has unloaded, timer “B” requires the unit to run unloaded for a period of time that the operator can adjust between 2 and 60 minutes.

The setting of timer “B” is part of the options setpoint routine and the timer cancels any accumulated time if the compressor reloads before the timer cycle has finished.

An important point... This unloaded run time may, or may not, be included in the mandatory 10 minute run time used to cool the motor windings.

When the compressor has completed the settings of both timer “A” and timer “B”, the Intellisys controller stops the compressor and displays “STOPPED IN AUTO RESTART.”

Pressure sensor 4APT continues to monitor the package discharge pressure and sends information to the controller which automatically restarts the compressor when the pressure falls to the on-line setting.

An advantage to this method of automatic start/stop control is allowing the compressor to stop much sooner in certain situations and timer settings, thereby reducing power costs.

Some Examples of Operation

EXAMPLE 1

The operator selects an unloaded run time of 2 minutes in the OPTION routine and starts the compressor. The unit runs loaded for 8 minutes, unloads and then runs unloaded for two more minutes.

The total running time is 10 minutes which satisfies timer “A” plus the unit ran two minutes unloaded which also satisfies timer “B,” therefore, the unit stops automatically.

This example shows how timer “B” can sometimes be included within the timer “A” interval. Think of the two timers as running parallel.

EXAMPLE 2

The operator selects an unloaded run time of 3 minutes in the OPTION routine and starts the compressor. The unit runs loaded for 10 minutes and then unloads.

At this point, timer “A” has been satisfied but timer “B” still wants the compressor to run unloaded 3 more minutes before allowing an automatic stop.

The total run time for this example will be 13 minutes.

Remember.... If the unit reloads before timer “B” finishes

the 3 minute setting, the partial time is canceled and timer “B” must restart the 3 minute cycle when the compressor unloads again.

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Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Unpacking and Handling InspectionIngersoll-Rand Company Davidson, North Carolina ToolsNever elevate the compressor unit VentilationFoundation Requirements Performance will be affectedDo not use the compressor to support the discharge pipe Moisture Content of Compressed AIRPiping Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorFAN Motor Electrical InstallationHasp Lever TAG KEY Lock Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerStart Power on LightIntellisys Controls Emergency Stop StopCurrent Status Display ScreenCurrent Status Items Panel Flow Figure DiagramOperator IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Alarm HistorySensor Calibration Items Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Procedures Maintenance ScheduleMaintenance Records Number of Running HOURS, Whichever Occurs First200 HP/132-160 KW Requires 2 Elements Inlet AIR FilterCoolant Filter ElementsCoolant Drain CoolantItems Required Hot coolant can cause severe injuryCoolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Recommended Bolt Tightening Cross Pattern Coolant Separator ElementTank cover bolt torque values 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsRecommended Motor Grease Motor Bearing Maintenance Stored UnitsMotor Lubrication Hazardous voltage. Can cause severe injury or deathTools Long Term Storage GeneralIntellisys Removal Controller RemovalCoolant Hoses InstallationCoolant Sampling Procedure RemovalCoolant Cooler AIR Cooled Compressors Design TemperaturesGeneral System Information Cooling FAN MotorOperation Compressed AIR System The air system is composedCOOLANT/AIR Separation System Electrical SystemCapacity Control STAR-DELTA Type StarterStepper Motor Inlet Control Automatic Unloaded StartAutomatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart LOW Ambient Power Outage Restart OptionSequencer Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Fouling ScaleCorrosion Parameter Concentration Frequency of AnalysisPage Hardness ppm Temperature FTotal dissolved solids ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record