Ingersoll-Rand Converting 160 kW to HP: Essential Information for Air Compressor Maintenance

Page 7

0.3 DECALS

This section contains representative examples of decals which will be appearing throughout this manual and are applied to the compressor unit. If for some reason a decal is defaced, painted over, or parts are replaced, we

recommend that you obtain a replacement kit as listed in the spare parts section of the Parts List Manual Form APDD 735 for single stage and Form APDD 736 for two stage units.

! WARNING

Hazardous voltage. Can cause severe injury or death.

Disconnect power before servicing.

Lockout/Tagout machine.

39540174 Rev. 05

39878657 Rev. 03

*PORO OPTION

39584529

*REMOTE START-

STOP OPTION 39547708

*FOOD GRADE

COOLANT OPTION 39568803

 

 

 

 

 

 

 

VIEWED

 

 

 

 

 

 

 

FROM

 

 

Lift Here

 

 

 

 

 

 

 

 

FRONT

 

 

 

 

 

 

 

 

 

 

 

 

39540273 Rev. 04

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 REQUIRED - BASE

 

 

Filler Cap.

 

 

 

 

 

 

 

Use only

 

 

 

 

 

 

 

 

 

 

recommended coolant.

Read instruction book

before servicing.

39543921

!WARNING

Hot surface.

Can cause severe injury.

Do not touch. Allow to cool before servicing.

39541362 Rev. 04

!CAUTION

Use of incorrect coolant can cause system contamination.

Use only SSR ULTRA COOLANT.

!WARNING

High pressure air.

Can cause severe injury or death.

Relieve pressure before removing filter plugs / caps, fittings or covers.

39540240 Rev. 04

CAUTION

Improper maintenance of coolant filter can cause compressor damage.

Change coolant filter after first 150 hours of operation and every 2000 hours thereafter or when coolant is changed.

39544143 Rev. 03

!WARNING

Moving parts.

Can cause severe injury.

39543921 Rev. 03

39540265 Rev. 05

 

* FOOD GRADE COOLANT

* FOOD GRADE COOLANT

OPTION ONLY

OPTION 39568464

*ITEMS MARKED WITH * ARE OPTIONS THAT

ARE AVAILABLE

Do not operate with covers removed. Service only with machine blocked to prevent turn over.

39540224 Rev. 04

5

Image 7
Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Tools InspectionIngersoll-Rand Company Davidson, North Carolina Unpacking and HandlingPerformance will be affected VentilationFoundation Requirements Never elevate the compressor unitDischarge Piping with Aftercooler ROTARY-RECIP in Parallel Moisture Content of Compressed AIRPiping Do not use the compressor to support the discharge pipeRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckIntellisys Operating Instructions Electrical InstallationHasp Lever TAG KEY Lock FAN MotorOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysStop Power on LightIntellisys Controls Emergency Stop StartCurrent Status Display ScreenCurrent Status Items Intellisys DiagramOperator Panel Flow FigureOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Sensor Calibration Alarm HistorySensor Calibration Items Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Number of Running HOURS, Whichever Occurs First Maintenance ScheduleMaintenance Records Maintenance ProceduresElements Inlet AIR FilterCoolant Filter 200 HP/132-160 KW Requires 2 ElementsHot coolant can cause severe injury CoolantItems Required Coolant DrainCoolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required 125/200 HP Coolant Separator ElementTank cover bolt torque values Recommended Bolt Tightening Cross PatternCoolant Coolers Cooler Cores CleaningAftercooler Aftercooler CleaningAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationHazardous voltage. Can cause severe injury or death Motor Bearing Maintenance Stored UnitsMotor Lubrication Recommended Motor GreaseController Removal Long Term Storage GeneralIntellisys Removal ToolsRemoval InstallationCoolant Sampling Procedure Coolant HosesCooling FAN Motor AIR Cooled Compressors Design TemperaturesGeneral System Information Coolant CoolerElectrical System Compressed AIR System The air system is composedCOOLANT/AIR Separation System OperationAutomatic Unloaded Start STAR-DELTA Type StarterStepper Motor Inlet Control Capacity ControlAutomatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Separator DELTA-P Solenoid Power Outage Restart OptionSequencer LOW AmbientModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Parameter Concentration Frequency of Analysis ScaleCorrosion FoulingPage Alkalinity ppm Temperature FTotal dissolved solids ppm Hardness ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record