Ingersoll-Rand 100-200 HP/75-160 KW Foundation Plan 200 HP/132-160 KW Watercooled Single Stage

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8.5 FOUNDATION PLAN

200 HP/132-160 KW WATERCOOLED SINGLE STAGE

(CONTINUED)

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REV C

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Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Inspection Ingersoll-Rand Company Davidson, North CarolinaUnpacking and Handling ToolsVentilation Foundation RequirementsNever elevate the compressor unit Performance will be affectedMoisture Content of Compressed AIR PipingDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorElectrical Installation Hasp Lever TAG KEY LockFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerPower on Light Intellisys Controls Emergency StopStart StopDisplay Screen Current StatusCurrent Status Items Diagram OperatorPanel Flow Figure IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Alarm History Sensor CalibrationSensor Calibration Items Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Schedule Maintenance RecordsMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstInlet AIR Filter Coolant Filter200 HP/132-160 KW Requires 2 Elements ElementsCoolant Items RequiredCoolant Drain Hot coolant can cause severe injuryProcedure CoolantSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Coolant Separator Element Tank cover bolt torque valuesRecommended Bolt Tightening Cross Pattern 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Cleaning AftercoolerAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsMotor Bearing Maintenance Stored Units Motor LubricationRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathLong Term Storage General Intellisys RemovalTools Controller RemovalInstallation Coolant Sampling ProcedureCoolant Hoses RemovalAIR Cooled Compressors Design Temperatures General System InformationCoolant Cooler Cooling FAN MotorCompressed AIR System The air system is composed COOLANT/AIR Separation SystemOperation Electrical SystemSTAR-DELTA Type Starter Stepper Motor Inlet ControlCapacity Control Automatic Unloaded StartModulation only Automatic START/STOP ControlFirst Second Some Examples of OperationExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Power Outage Restart Option SequencerLOW Ambient Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Scale CorrosionFouling Parameter Concentration Frequency of AnalysisPage Temperature F Total dissolved solids ppmHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record