Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW Items Required, Coolant Drain

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4.6 COOLANT

SSR Ultra Coolant (Standard Factory Fill)

SSR H1-F Food Grade (Optional)

SSR Ultra Coolant is a polyglycol base coolant. Change Ultra Coolant after every 8000 hours or every two years, whichever comes first.

SSR Food Grade Coolant is a polyalphaolefin base coolant. Change after every 1000 hours or every 6 months whichever comes first. Do not operate unit beyond this 1000 hour lubricant change interval, as lubricant degradation will occur.

Items Required

In addition to the tools normally found in any reasonably equipped serviceman’s toolbox, the following items should be available at the work site:

1)Suitable drain pan and container to hold lubricant drained from unit.

2)A quantity of proper lubricant sufficient to refill the compressor.

3)A minimum of one replacement coolant filter element of the proper type for the unit to be worked on.

There is a coolant drain hose supplied with each compressor. The drain hose is placed in the starter box when shipped from the factory.

The coolant should be drained soon after the compressor has been shut down. When the coolant is hot, drainage will be more complete and any particles in suspension in the coolant will be carried out with the coolant.

Hot coolant can cause severe injury. Use care when draining separator tank.

To drain the unit, remove plug from drain valve located on the bottom of the separator tank. Install supplied drain hose and fitting assembly in end of drain valve and place end of hose in a suitable pan. Open drain valve to start drainage. After draining is complete, close valve, remove hose and fitting assembly from valve, and store in a suitable location for future use. Replace plug in end of drain valve.

Do not store drain hose in starter box after it has been used to drain the separator tank.

Coolant fill quantity

125-200 HP/90-160

KW - Single Stage

23 gallons (87.4 liters)

100 HP/75 KW - 2 Stage

22 gallons (83.3 liters)

125-200 HP/90-160

KW - 2 stage

30 gallons (113.6 liters)

 

 

 

COOLANT DRAIN

WARNING

Hot coolant can cause severe injury.

Use care when near this area.

Filler Cap.

Use only

recommended coolant.

Read instruction book

before servicing.

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Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Ingersoll-Rand Company Davidson, North Carolina InspectionUnpacking and Handling ToolsFoundation Requirements VentilationNever elevate the compressor unit Performance will be affectedPiping Moisture Content of Compressed AIRDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckHasp Lever TAG KEY Lock Electrical InstallationFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysIntellisys Controls Emergency Stop Power on LightStart StopDisplay Screen Current StatusCurrent Status Items Operator DiagramPanel Flow Figure IntellisysOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Alarm History Sensor CalibrationSensor Calibration Items Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Maintenance Records Maintenance ScheduleMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstCoolant Filter Inlet AIR Filter200 HP/132-160 KW Requires 2 Elements ElementsItems Required CoolantCoolant Drain Hot coolant can cause severe injuryProcedure CoolantSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Tank cover bolt torque values Coolant Separator ElementRecommended Bolt Tightening Cross Pattern 125/200 HPCoolant Coolers Cooler Cores CleaningAftercooler Cleaning AftercoolerAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationMotor Lubrication Motor Bearing Maintenance Stored UnitsRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathIntellisys Removal Long Term Storage GeneralTools Controller RemovalCoolant Sampling Procedure InstallationCoolant Hoses RemovalGeneral System Information AIR Cooled Compressors Design TemperaturesCoolant Cooler Cooling FAN MotorCOOLANT/AIR Separation System Compressed AIR System The air system is composedOperation Electrical SystemStepper Motor Inlet Control STAR-DELTA Type StarterCapacity Control Automatic Unloaded StartModulation only Automatic START/STOP ControlFirst Second Some Examples of OperationExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Sequencer Power Outage Restart OptionLOW Ambient Separator DELTA-P SolenoidModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Corrosion ScaleFouling Parameter Concentration Frequency of AnalysisPage Total dissolved solids ppm Temperature FHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record